Patents Assigned to Dana Automotive System Group, LLC
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Patent number: 11971101Abstract: Methods and systems are provided for an actuation system for a parking mechanism in a transmission system of a vehicle. In one example, a system may include an actuator coupled to a lever arm via one or more parallel axis gears, and a shaft connecting the lever arm to a pawl of the parking mechanism, the lever arm non-back drivable at each of a first state and a second state of the actuation system.Type: GrantFiled: March 29, 2022Date of Patent: April 30, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Michael Z. Creech
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Patent number: 11959550Abstract: An actuation mechanism for use in a vehicle. The actuation mechanism includes one or more motors having an output shaft with a sun gear. At least a portion of the sun gear is drivingly connected to at least a portion of one or more planetary gears. The one or more planetary gears are drivingly connected to at least a portion of a carrier, a fixed non-rotating ring gear and an output gear. The disclosure further relates to a method of operating an actuation mechanism that is drivingly connected to at least a portion of a vehicle parking mechanism. The method includes providing an actuation mechanism, providing a parking mechanism and one or more sensors that are operably configured to collect an amount of data to be analyzed. Based on the data analyzed, one or more failures within the parking mechanism may be determined and an alert may be sent.Type: GrantFiled: February 21, 2023Date of Patent: April 16, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Justin Davis, Aaron Gries, Robert Keller
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Patent number: 11953348Abstract: A network including a sensory assembly having a first wire coil coupled to a stationary component, and a spaced apart second wire coil coupled to a movable component. An interstice is formed between the wire coils. The stationary first wire coil is employed in a primary electrical circuit and the movable second wire coil is employed in a second electrical circuit. A magnet flux field permits at least a portion of an electrical current varied as a function of a parameter of the movable component to be transmitted between the electrical circuits.Type: GrantFiled: April 13, 2020Date of Patent: April 9, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Michael Z. Creech, Perry M. Paielli
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Patent number: 11949319Abstract: An electric drive axle of a vehicle includes an electric motor having an output shaft. An idler assembly is drivingly coupled to the electric motor and a differential. The idler assembly includes a first gear-clutch assembly to facilitate a first gear ratio and a second gear-clutch assembly to facilitate a second gear ratio.Type: GrantFiled: February 24, 2023Date of Patent: April 2, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Gowrisankar Devaraj, Eric M. Engerman, Charles B. Lohr, III, Gordon M. McIndoe, Travis J. Miller, Ryan D. Nelms, Matthew Simister, Ned W. Wright
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Patent number: 11942825Abstract: Systems and methods for cooling an electric motor in an electric drive unit are provided. In one example, the electric motor includes a stator and an inverter power module positioned within a motor housing. The inverter power module forms an interface with a peripheral surface of an outer section of stator laminations of the stator, and the stator laminations include a plurality of cutouts forming axially extending oil ducts.Type: GrantFiled: January 12, 2022Date of Patent: March 26, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Joachim Druant, Steven Vanhee, Thibault Devreese
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Patent number: 11933389Abstract: Multi-speed gearbox systems and methods. A multi-speed gearbox, in one example, includes a planetary assembly with a first gear set rotationally coupled to a second gear set. The multi-speed gearbox further includes a first clutch configured to selectively couple a first sun gear of the first gear set to an input shaft configured to rotationally couple to an electric machine and a second clutch configured to selectively couple a first sun gear of the second gear set to an output shaft.Type: GrantFiled: February 21, 2023Date of Patent: March 19, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Eric M. Engerman
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Patent number: 11913547Abstract: A park lock unit and method for operation of said unit are provided. In one example, the park lock unit includes a sliding assembly that engages and disengages a parking pawl from a toothed wheel and an electronic actuation assembly configured to engage the parking pawl with the toothed wheel when electric power provided to the electronic actuation assembly drops below a threshold value. The park lock unit further includes a manual release mechanism configured to disengage the parking pawl from the toothed wheel in response to operator input.Type: GrantFiled: September 19, 2022Date of Patent: February 27, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Nathan Mandery, David Luce, Cody Ott
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Patent number: 11913535Abstract: A line of vehicle transmissions is provided. The vehicle line includes a first multi-stage gear train assembly with at least two stages, a second multi-stage gear train assembly with at least three stages, and a housing including a first section removably attached to a second section. The second housing section is configured to receive the first and second multi-stage gear train assemblies in different product arrangements.Type: GrantFiled: August 1, 2022Date of Patent: February 27, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Eric M. Engerman
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Patent number: 11891042Abstract: Methods and systems for operating a clutch of an axle are provided. In one example, the clutch may be characterized in static or dynamic conditions. The clutch characterization may be a basis for subsequently operating the clutch during gearbox shifting. In particular, an amount of torque that is transferred via the clutch may be controlled or adjusted according to the clutch characterization.Type: GrantFiled: February 19, 2020Date of Patent: February 6, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Steven J. Wesolowski, Amar Nivarthi
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Patent number: 11890930Abstract: Systems are provided for a differential of an electric powertrain. In one example, a system includes a portal axle coupled to only one side of a differential, the portal axle comprising a first axle and a second axle coaxial with one another.Type: GrantFiled: September 7, 2022Date of Patent: February 6, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Al Jean-Francois
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Patent number: 11878577Abstract: An electric drive axle including a first shaft in driving engagement with an electric motor. A first gear and a second gear are coupled with the first shaft. A second shaft is disposed offset from the first shaft. A third gear is selectively coupled with the second shaft, and the third gear is meshed with the first gear. A fourth gear is selectively coupled with the second shaft, and the fourth gear is meshed with the second gear. A fifth gear is coupled with the second shaft and meshed with a sixth gear coupled with a differential case.Type: GrantFiled: November 19, 2021Date of Patent: January 23, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Eric M. Engerman
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Patent number: 11870302Abstract: Methods and systems are provided for operating an electric motor including multiple rotor and stator sections. In one example, a system may include the multiple rotor sections configured to be mechanically coupled and decoupled from each other concurrently with multiple stator sections configured to be electrically coupled and decoupled from each other, within certain regimes of operation of the electric motor.Type: GrantFiled: August 20, 2021Date of Patent: January 9, 2024Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Joachim Druant, Steven Vanhee
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Patent number: 11833898Abstract: Methods and systems are provided for a vehicle system. In one example, the vehicle system includes a first electric drive axle assembly and a second electric drive axle assembly. Each of the first and second axle assemblies has a gear train with a planetary gear set axially offset from a motor-generator and each planetary gear set is rotationally coupled to a differential.Type: GrantFiled: January 11, 2023Date of Patent: December 5, 2023Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Eric M. Engerman
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Patent number: 11808342Abstract: An article of manufacture is provided having a differential carrier, the differential carrier including a forward surface having an input, the forward surface including a plurality of vertical ribs. In an example, the differential carrier may be used in a vehicle system for a rear differential of a drivetrain of the vehicle.Type: GrantFiled: February 8, 2022Date of Patent: November 7, 2023Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Dakota Rene Dawson, Steven Thomas Byrne
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Patent number: 11808321Abstract: An apparatus for correcting an imbalance in a rotating shaft along with a method for correcting the imbalance in a rotating shaft is identified. The apparatus includes a joint assembly having a first joint member that is drivingly connected to a second joint member by one or more third joint members. At least a portion of a first shaft may be drivingly connected to at least a portion of the first joint member and at least a portion of a second shaft may be drivingly connected to at least a portion of a second end portion of the second join member. A boot can may be connected to at least a portion of a first end portion of the second joint member. One or more balancing elements may then be connected to at least a portion of the boot can and/or the second joint member of the joint assembly.Type: GrantFiled: April 9, 2019Date of Patent: November 7, 2023Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Jose P. Da Silva, Jeffrey A. Dutkiewicz, Jeremy A. Rapp
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Patent number: 11804081Abstract: Methods and systems for operating axles of a vehicle are provided. In one example, an apparatus is configured to consume a first amount of electric power to indicate a first axle operating state. The apparatus is also configured to consume a second amount of electric power to indicate a second axle operating state.Type: GrantFiled: September 17, 2021Date of Patent: October 31, 2023Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventors: Casey R. Lofthouse, Justin S. Davis
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Patent number: 11802597Abstract: Methods and systems are provided for a differential disconnect assembly of a vehicle, the differential disconnect assembly including a dog clutch used to engage and disengage a gear of a differential of the vehicle from a transmission of the vehicle. In one example, a method for operating a dog clutch comprises de-energizing a solenoid coupled to the dog clutch to initiate dog clutch disengagement; and during disengagement of the dog clutch when a return spring coupled to a first toothed interface of the dog clutch applies a first force on the first toothed interface in a first direction away from a second toothed interface, transiently re-energizing the solenoid that applies a second force to the first toothed interface in a second direction which is opposite the first direction.Type: GrantFiled: June 14, 2022Date of Patent: October 31, 2023Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Sagar B. Bangar
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Patent number: 11799362Abstract: Various methods and systems are provided for a system for cooling an electric motor. The cooling system includes a primary coolant passage through a rotor shaft linked to a plurality of secondary passages though lamination stacks of a rotor configured to receive coolant at a central region of the lamination stacks.Type: GrantFiled: September 20, 2021Date of Patent: October 24, 2023Assignee: Dana Automotive Systems Group, LLCInventors: Thibault Devreese, Steven Vanhee, Joachim Druant
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Patent number: 11794572Abstract: Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example, an electric motor-generator rotationally coupled to a gear train. The gear train includes an output shaft rotationally coupled to a gear assembly axially offset from an input shaft rotationally coupled to the electric motor-generator, where the gear assembly is rotationally coupled to a differential and the differential is rotationally coupled to an axle, a first clutch assembly is configured to rotationally couple and decouple a first gear set from the output shaft, and a second clutch assembly is configured to rotationally couple and decouple a second gear set from the output shaft, the second gear set having a different gear ratio than the first gear set.Type: GrantFiled: November 4, 2021Date of Patent: October 24, 2023Assignee: DANA AUTOMOTIVE SYSTEMS GROUP, LLCInventor: Eric M. Engerman
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Patent number: 11781647Abstract: Methods and systems for hydraulic actuation of axle system components are provided. A hydraulic system in an electric axle, is provided in one example, which includes a housing with a plurality of sections that enclose an electric motor and a gearbox, the system further includes a hydraulic pump that is coupled to the housing and configured to supply pressurized fluid to a solenoid valve through a plurality of fluid passages. The hydraulic system further includes a clutch in the gearbox configured to receive the pressurized fluid from the solenoid valve through a hydraulic passage internally routed through the housing.Type: GrantFiled: August 30, 2021Date of Patent: October 10, 2023Assignee: Dana Automotive Systems Group, LLCInventor: Thomas M. O'Neil