Abstract: An electric drive axle in a vehicle is provided. The electric drive axle includes, in one example, an electric motor-generator, a gearbox, and a differential. The gearbox comprises a planetary gear set that includes a sun gear configured to rotate on a sun gear shaft directly coupled to a rotor of the electric motor-generator and an intermediate shaft that includes an idler gear rotationally coupled to a pinion gear that is rotationally coupled to the carrier.

Abstract: Methods and systems are provided to cool an electric machine. In one embodiment, an electric machine includes a rotor assembly that includes a rotor shaft and a stack of rotor laminations. The rotor assembly further includes one or more nozzles designed to receive pressurized coolant from a rotor shaft coolant passage and deliver the coolant to a set of open coolant channels in the stack of rotor laminations, wherein the set open coolant channels includes outlets that are profiled to direct the coolant towards a groove in a balancing plate that is coupled to the rotor assembly.

Abstract: An electric drive axle in a vehicle is provided. The electric drive axle includes, in one example, a housing configured to enclose an electric motor-generator and a gearbox. In the electric drive axle, the housing includes a first section that is removably coupled to a second section, the second section at least partially encloses the gearbox, the first section includes a first axle shaft opening, and the second section includes a second axle shaft opening that is laterally aligned with the first axle shaft opening.

Abstract: A line of transmissions is described having a first multi-stage reduction gearbox that includes a first stage (first reduction set) having a variable ratio belt drive with a first fixed ratio, and a second stage (second reduction set) having fixed gears; and a second multi-stage reduction gearbox including a first stage having the same variable ratio belt drive as the first multi-stage reduction gearbox but with a second fixed ratio different from the first, and a second stage having the same fixed gears as the second stage of the first multi-stage reduction gearbox.

Abstract: Methods and systems are shown lubricating a cylindrical bore. In one example, a lubrication system comprises a piston-shaped bore lubricator with a plunger portion including a soft, porous material arranged in an external groove at a distal end of the plunger portion, the groove including holes through which a lubricant is ejected into the soft, porous material as the plunger portion is positioned in a bore. A proximal end of the piston-shaped plunger includes threads for coupling a squeezable lubricant source bottle, where the lubricant is ejected through the felt via an actuation of the squeezable bottle, or by gravity, or via a different kind of dispenser. An outside diameter of the piston may be adjusted to fit an interior diameter of the bore, and a size of the holes may be adjusted to increase or decrease a flow rate of the lubricant.

Abstract: A method of controlling a continuously variable electric drivetrain (CVED) including a high ratio traction drive transmission and at least one of a first motor-generator and a second motor-generator is disclosed. The method includes the steps of receiving an output speed, determining a kinematic output speed, and determining a slip state of the high ratio traction drive transmission based on a comparison of the output speed to the kinematic output speed.

Abstract: An electric drive axle of a vehicle includes an electric motor having an output shaft. A compound idler assembly is connected to the electric motor. The compound idler assembly includes at least one gear-clutch assembly in driving engagement with the output shaft of the electric motor. A differential is connected to the compound idler assembly, and in selective driving engagement with the compound idler assembly.

Abstract: Methods and systems are provided for a disconnect assembly in an electric drive unit. In one example, the system includes a dog clutch positioned in a differential, configured to selectively mechanically decouple an electric motor from one or more drive wheels, and including a first interface designed to selectively engage a second interface. In such an example, each of the first interface and the second interface include a plurality of teeth, each tooth in the plurality of teeth includes a drive flank and a coast flank, and the coast flank has a first tooth angle greater than a second tooth angle of the drive flank.

Abstract: Systems and methods for cooling an electric motor in an electric drive unit are provided. In one example, the electric drive unit includes electric motor with a housing with a water jacket arranged therein, a stator that includes a plurality of stator laminations positioned within the housing, and an oil inlet mounted to and extending through the housing. The plurality of stator laminations includes a radial opening that is designed to receive oil from the oil inlet and direct oil to one or more oil ducts that axially extend through at least a portion of the plurality of stator laminations.

Abstract: Methods and systems for an electric drive axle are provided. An electric drive axle, in one example, includes an electric machine rotationally coupled to a gearbox which includes a higher range planetary gear set coupled to a lower range planetary gear set via a clutch. The clutch is configured to selectively rotationally couple an input gear to a sun gear in each of the higher range planetary gear set and the lower range planetary gear set in different positions or selectively rotationally couple a carrier in the higher range planetary gear set to a carrier and a sun gear in the lower range planetary gear set in different positions.

Abstract: Systems are provided for an integrated oil shroud and pump oil pickup. In some examples, an assembly may include an oil shroud element configured to enclose a lower portion of at least one rotating gear of a gearbox, and an oil intake element with an oil filter and an oil outlet configured to couple to a pump of an oil recirculating circuit, where the oil intake element is in face-sharing contact with the oil shroud element.

Abstract: An apparatus for correcting an imbalance in a rotating shaft and a method for correcting the imbalance in a rotating shaft. The joint assembly includes a first joint member that is drivingly connected to at least a portion of second joint member via one or more torque transmission elements. At least a portion of a first shaft is drivingly connected to at least a portion of a first joint member and at least a portion of a second shaft is drivingly connected to at least a portion of a second end portion of the second joint member. A boot can is connected to at least a portion of a first end portion of the second joint member and one or more balancing elements are attached to at least a portion of the boot can.

Abstract: Methods and systems for operating a dog clutch actuator are disclosed. In one example, the voltage that is supplied to a dog clutch actuator is gradually reduced when a dog clutch is returned to a base position via a return spring. The voltage may be reduced at a rate that is based on a temperature of a fluid in which a dog clutch may be submerged.

Abstract: Methods and systems are provided for operating a solenoid actuator to engage and/or disengage a torque transmission member of a vehicle transmission. In one example, a method may include increasing the holding force of the solenoid actuator. Additionally, the solenoid actuator may include a translatable structural element that creates a moment upon touching another structural element holding the translatable element in a locked position.

Abstract: Methods and systems are provided for a multi-stage solenoid actuator. In one example, a system may include a solenoid actuator comprising a series of coils, the first coil enclosed by a first housing, the second and third coils enclosed by a second housing, and a plunger enclosed by the second housing. The method may include the first and second housing, and the plunger, moving in series, increasing the total displace of the actuator via single electric signal.

Abstract: Methods and systems are provided for an actuation system for a parking mechanism in a transmission system of a vehicle. In one example, a system may include an actuator coupled to a lever arm via one or more parallel axis gears, and a shaft connecting the lever arm to a pawl of the parking mechanism, the lever arm non-back drivable at each of a first state and a second state of the actuation system.

Abstract: An actuation mechanism for use in a vehicle. The actuation mechanism includes one or more motors having an output shaft with a sun gear. At least a portion of the sun gear is drivingly connected to at least a portion of one or more planetary gears. The one or more planetary gears are drivingly connected to at least a portion of a carrier, a fixed non-rotating ring gear and an output gear. The disclosure further relates to a method of operating an actuation mechanism that is drivingly connected to at least a portion of a vehicle parking mechanism. The method includes providing an actuation mechanism, providing a parking mechanism and one or more sensors that are operably configured to collect an amount of data to be analyzed. Based on the data analyzed, one or more failures within the parking mechanism may be determined and an alert may be sent.

Abstract: A network including a sensory assembly having a first wire coil coupled to a stationary component, and a spaced apart second wire coil coupled to a movable component. An interstice is formed between the wire coils. The stationary first wire coil is employed in a primary electrical circuit and the movable second wire coil is employed in a second electrical circuit. A magnet flux field permits at least a portion of an electrical current varied as a function of a parameter of the movable component to be transmitted between the electrical circuits.

Abstract: An electric drive axle of a vehicle includes an electric motor having an output shaft. An idler assembly is drivingly coupled to the electric motor and a differential. The idler assembly includes a first gear-clutch assembly to facilitate a first gear ratio and a second gear-clutch assembly to facilitate a second gear ratio.

Abstract: Systems and methods for cooling an electric motor in an electric drive unit are provided. In one example, the electric motor includes a stator and an inverter power module positioned within a motor housing. The inverter power module forms an interface with a peripheral surface of an outer section of stator laminations of the stator, and the stator laminations include a plurality of cutouts forming axially extending oil ducts.