Abstract: A valve apparatus for controlling the flow of two sources of a first fluid while preventing mixing of the two fluid sources is disclosed along with a system incorporating the same. The valve apparatus has a first valve chamber with a first valve mechanism for controlling the flow of a first fluid, such as a heated coolant, from a first source. A second valve chamber with a second valve mechanism controls the flow of a first fluid, such as a cooled coolant, from a second source, the first and second valve chambers being fluidly isolated from each other. At least one thermal actuator arranged within a control chamber or control manifold controls operation of the first and second valve mechanisms, the thermal actuator having a first activation temperature for controlling the first valve mechanism and a second activation temperature for controlling the second valve mechanism.

Abstract: An anti-drain valve for a plate cooler has a plastic housing having a generally cylindrical outer wall with open ends, and an inner support structure integrally formed therewith, and with a valve seat. A piston is located within the support structure and axially movable toward and away from the valve seat. A biasing member biases the piston toward the valve seat. A resilient sealing element provides a seal between the housing and the base plate. The outer wall has first and second portions, the first portion including a plurality of inwardly bendable detents defined by slots through the outer wall for attaching the valve to the base plate of the plate cooler.

Abstract: A heat exchanger, turbulizer or heat transfer surface, and a method of making same wherein the turbulizer is a corrugated member having parallel, spaced-apart ridges and planar fins extending therebetween. The planar fins have spaced-apart apertures with opposed peripheral edge portions including transversely extending flanges.

Abstract: A gas/liquid heat exchanger for cooling a hot gas has a plastic housing at least partly surrounding a metal core. The housing has separately formed inlet and outlet segments which may be formed from plastic materials having different heat resistance, and which are joined together along a sealed joint. One or both of the inlet and outlet segments are provided with bypass blocking element to at least partially blocks any gaps between the irregularly shaped sides of the core and the sides of the housing. Where the sides of the core include indentations, the bypass blocking elements may comprise a comb structure having fingers extending into the indentations. The housing is constructed to permit the core to be slidingly received into one or both of the inlet segment and the outlet segment of the housing.

Abstract: A heat exchanger made up of a plate pair defining a flow passage. The flow passage fluidly coupled to a fluid inlet at a first end and a fluid outlet at a second end for flow of fluid from the fluid inlet to the fluid outlet. The heat exchanger further contains a structural support element sandwiched between the plate pair. The structural support element has a first structural support element aperture and one or more channels extending from the first structural support element aperture to a peripheral edge of the structural support element, and wherein the structural support element is positioned circumferentially around the fluid inlet with the first structural support element aperture aligned with the fluid inlet, with the channels permitting flow of the fluid from the fluid inlet to the flow passage.

Abstract: A heat recovery device such as an EGHR device includes a bypass valve, a gas/liquid heat exchanger and a flow duct. The flow duct has an open top and an open bottom. A top surface of the duct seals to a surface surrounding an opening of a gas flow conduit, such as an exhaust pipe. A duct wall extends from the top surface to the bottom surface, to which the heat exchanger is secured. The flow duct provides a passage through gas flows between the gas flow conduit and the heat exchanger. The bypass valve is mounted in the flow duct and is movable between a bypass position and a heat exchange position. The bypass valve may be mounted adjacent to the top or bottom of the duct, and may be a butterfly-type valve, a one-sided flap valve, or a pair of one-sided flap valves.

Abstract: A heat exchanger apparatus containing a heat exchanger and a thermally actuated bypass valve is described. The heat exchanger has a plurality of plates defining a first, a second and a bypass channels. A first fluid inlet manifold is in fluid communication with the first and the bypass channels. The bypass valve is positioned in the first fluid inlet manifold, and contains a sleeve having a first slot and a second slot, that permit fluid flow from a first fluid inlet to the bypass channel and to the first fluid inlet manifold, respectively. A drum is positioned within the sleeve and is movable from a first position to a second position. The drum has an aperture permitting first fluid flow to the first slot in the first position and to the second slot in the second position. An actuator engages the drum and actuates it to move from the first position to the second position.

Abstract: A heat transfer surface for a heat exchanger has a corrugated member having parallel spaced apart ridges and planar fin surfaces extending the ridges. Tabs are formed in the planar fin surfaces for forming counter-rotating vortices in the fluid flowing over the heat transfer surface, the tabs being lifted out of the surface of the planar fin surface and extending into or nesting within the openings formed by the corresponding tabs in the adjacent planar fin surface so as to achieve high fin density.

Abstract: A gas/liquid heat exchanger comprises a stack of flat tubes, defining liquid flow passages. Spaces between the flat tubes define gas flow passages, with the sides of the core having an irregular comb-like arrangement. The heat exchanger further comprises a housing having side covers over the sides of the core, and being spaced from the sides of the core. The core has at least one portion of reduced width, so as to provide channels extending throughout the height of the core. The heat exchanger further comprises a pair of side seals at least partly received in the gap between the side cover of the housing and the core, and more particularly in the channels along the sides of the core. The side seal extends throughout the height of the core and has a thickness which is greater than that of the gap.

Abstract: A multi-pass heat exchanger is provided wherein the heat exchanger is comprised of a plurality of stacked heat exchange plates defining a plurality of alternating first and second fluid channels interconnecting respective pairs of manifolds. At least one of the manifolds in the pairs of manifolds is in the form of an annular manifold structure which divides the heat exchanger into at least a first part and a second part thereby forming at least a two-pass flow path. The annular manifold structure is provided by a generally tubular manifold insert having one end embedded within the manifold. A first annular manifold flow passage communicates with one of the sets of fluid channels in the first part of the heat exchanger and a second, central manifold flow passage communicates with the corresponding set of fluid channels in the second part of the heat exchanger.

Abstract: An integrated gas management device (GMD) for a fuel cell comprises a gas-to-gas humidifier for transferring water from a second gas to a first gas; a heat exchanger attached to a first end of the humidifier core for cooling the first gas; and/or a water separator attached to a second end of the humidifier core for removing liquid water from the second gas. The GMD may optionally comprise a thermal isolation plate between the heat exchanger and the first end of the humidifier core. The GMD further comprises a bypass line to allow the first gas to bypass the humidifier. The first gas may comprise cathode charge air and the second gas may comprise cathode exhaust.

Abstract: The invention relates to various ways in which to integrate control valves into the structure of a heat exchanger. Accordingly, there is provided a heat exchanger assembly comprising a heat exchanger and a valve integration unit. The heat exchanger includes a plurality of alternating first and second fluid passages in heat exchange relation, and at least one inlet manifold and one outlet manifold interconnected by one of the plurality of first or second fluid passages, the valve integration unit being fixedly attached to heat exchanger and comprising a fluid passage in fluid communication with at least one of the inlet and outlet manifolds. A valve mechanism is mounted within the valve integration unit in fluid communication with the fluid passage, the valve mechanism controlling the flow of a heat exchange fluid through said fluid passage.

Abstract: A heat exchanger module adapted for being mounted directly to the outer surface of the housing of an automobile system component, such as a transmission or engine housing, is provided. The heat exchanger module comprises a heat exchanger fixedly attached to an adapter module. The adapter module contains one of more fluid transfer channels, interface connectors, seals and mounting holes for screws and/or bolts. In one exemplary embodiment, the adapter module is comprised of an adapter plate that is sealed with one or more shim plates, the shim plates also providing a brazing surface for brazing the adapter module directly to the heat exchanger, the heat exchanger therefore being attached to the adapter module without the use of a base plate.

Abstract: A refrigeration system includes a core comprising a stack of core plates. The core defines a condenser, an evaporator and a refrigerant reservoir. The condenser has a plurality of refrigerant flow passages and a plurality of first coolant flow passages in alternating arrangement. The evaporator has a plurality of refrigerant flow passages and a plurality of second coolant flow passages in alternating arrangement. The condenser has a refrigerant outlet in flow communication with the refrigerant inlet of the refrigerant reservoir, where the refrigerant side of at least one of said core plates includes a refrigerant communication passage providing flow communication between the refrigerant outlet of the condenser section and the refrigerant inlet of the reservoir section.

Abstract: A heat exchanger has a heat exchanging element with a first terminal plate closing the heat exchanging element on one of its sides and with at least one opening provided with a socket for fluids for the heat exchanger element. At least a first gasket carrier plate has a first lateral face arranged adjacent to the first terminal plate and an opposite second lateral face. The first gasket carrier plate has at least one passage opening leading from the first to the second lateral face for taking up at least one socket of the first terminal plate. A first sealing element is provided between the first terminal plate and the first gasket carrier plate. A second sealing element is provided adjacent to the second lateral face. The at least one socket of the first terminal plate is bulged outwardly to adjoin to the second sealing element at least in sections.

Abstract: An elongate heat exchanger for cooling hot gas includes an arrangement for reducing thermal stresses when mounted in a housing. A pair of planar extensions project from opposite sides of the core. A mounting bracket has a central portion adapted to extend across the top of the core, and a pair of edge portions projecting outwardly from the central portion. The edge portions are substantially parallel to the planar extensions, and each has a top layer at least partially covering one of the planar extensions, wherein each of the edge portions is adapted to be secured to the housing, for example by a bolt. Each planar extension may be slidably received in a slot between the top and bottom layers of the edge portion, or may be slidably received between the top layer and the housing, to permit longitudinal thermal expansion of the core.

Abstract: A heat exchanger for use with at least two battery modules, each of the battery modules comprising at least one battery cell housed within a rigid container, the heat exchanger defining an internal fluid passage for a heat exchanger fluid and having at least one compliant region that is configured to be compressed to facilitate thermal contact between the heat exchanger and the two battery modules.

Abstract: A heat exchanger has a core comprised of at least one core section defined by a plate stack comprising a plurality of core plates, each core plate having a plurality of spaced apart, raised openings surrounded by a flat area. The raised openings of adjacent plates are sealed together to define a plurality of tubular structures. Top and bottom manifolds are sealed to the top and bottom of the core, with continuous top and bottom end plates providing structurally rigid connections between multiple core sections of the heat exchanger. The heat exchanger may have numerous configurations, including stepped core, curved core, angled core, and/or a core having multiple sections of the same or different length, while minimizing the number of unique parts and/or parts of complex shape.

Abstract: A heat exchanger for a battery unit having at least a first battery module and a second battery module is disclosed wherein the first and second battery modules each include a plurality of battery cell containers each housing at least one battery cell. The first and second battery modules are spaced apart from each other with the heat exchanger being arranged between the spaced apart first and second battery modules. The heat exchanger is a laminated plate structure defining a plurality of fluid flow chambers each located within a respective fluid flow region for transmitting a heat exchanger fluid. Each of the fluid flow regions is dimensionally compliant independent of the other fluid flow regions to conform to the spacing of the respective battery cell containers in the first and second modules between which the specific fluid flow region is positioned when arranged between the first and second battery modules.

Abstract: A heat exchanger has first and second flow passages with a communication passage therebetween. An inlet/outlet opening in a wall of the first passage receives a one-piece inlet/outlet fitting having an inner tube and an outer ring connected by webs, the tube and ring defining inner and outer flow passages in direct flow communication with the first and second flow passages, respectively. A first end of the tube and an outer surface of the ring are provided with resilient sealing members for sealing within a bore of a coolant manifold. The ring has a planar sealing surface which is sealed to the wall of the first passage, and the second end of the inner tube extends through the first fluid flow passage and is sealed inside the communication passage. Lateral adjustment of the fitting within the inlet/outlet opening compensates for stack-up tolerance variation in the heat exchanger.