Patents Assigned to Dana Heavy Vehicle Systems Group, LLC
  • Publication number: 20200269675
    Abstract: A hybrid drivetrain is provided. The hybrid drivetrain comprises a power source, a transmission, and a tandem axle assembly. The transmission includes a primary clutch and is drivingly engaged with the power source. The tandem axle assembly includes a first axle and a second axle and is drivingly engaged with the transmission. One of the transmission and the tandem axle assembly includes a first motor generator in electrical communication with a battery. The first motor generator and the primary clutch facilitate operating the hybrid drivetrain as a hybrid drivetrain in a plurality of operating modes. The hybrid drivetrain may further comprise second and third motor generators in electrical communication with the battery to facilitate operating the hybrid drivetrain in a plurality of operating modes.
    Type: Application
    Filed: December 7, 2016
    Publication date: August 27, 2020
    Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC
    Inventors: RAYMOND J. HAKA, KRISHNA KUMAR, STEVEN J. WESOLOWSKI, JAMES F. ZIECH
  • Patent number: 10738667
    Abstract: A heat transfer system for a vehicle including an axle assembly having a carrier housing. A sump defined by the carrier housing contains a fluid lubricant. The heat transfer system further includes a heat exchanger having one or more electrically conductive elements. The electrically conductive elements are at least partially disposed within the carrier housing. Additionally, an electrical power source is in electrical connection with the heat exchanger.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: August 11, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: Steven G. Slesinski, Harry W. Trost
  • Publication number: 20200122572
    Abstract: A drive unit assembly. The drive unit assembly includes one or more first motors drivingly connected to at least a first end portion of a first shaft. A planetary gear assembly having a sun gear, one or more planetary gears, a ring gear and a carrier. At least a portion of the sun gear is drivingly connected to at least a portion of a second end portion of the first shaft and the carrier is drivingly connected to at least a portion of the one or more planetary gears. A differential input member is drivingly connected to at least a portion of the carrier and a differential assembly. At least a portion of a first axle half shaft is drivingly connected to the differential and is disposed within a hollow portion of said first shaft and a second axle half shaft is drivingly connected to the differential assembly.
    Type: Application
    Filed: June 1, 2018
    Publication date: April 23, 2020
    Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC
    Inventors: KRISHNA KUMAR, WILLIAM F. WALTZ
  • Patent number: 10626972
    Abstract: A gear box having a gear set therein for mounting to the outside of a housing of an axle assembly and connected to the input shaft of the differential of the axle assembly can allow high speed electric motor(s) to connect to the differential via the gear box for driving the axle assembly. The gear box can be mounted using existing bolt hole pattern on the axle assembly housing such as the input cover of the axle head assembly housing the differential. The gear set can be a planetary gear set where the rotor of the electric motor can be rotationally connected to the sun gear and the carrier gear can be connected to the input pinion shaft. In another embodiment an axle assembly having a differential can also have a gear box mounted to the outside of the axle housing and connected to the input pinion shaft to allow use of a high speed electric motor by providing an appropriate gear ratio conversion.
    Type: Grant
    Filed: September 14, 2017
    Date of Patent: April 21, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: Steven G. Slesinski, Harry W. Trost
  • Patent number: 10625543
    Abstract: A valve assembly for a tire pressure management system includes a housing. A first chamber (32) is provided in the housing. A second chamber (38) is provided in the housing. The second chamber is selectively in fluid communication with the first chamber. A third chamber (44) is provided in the housing. The third chamber is selectively in fluid communication with the second chamber. A deflate piston (120) is at least partially provided in the third chamber and the second chamber. The deflate piston (120) selectively permits or prevents fluid communication between the second chamber and the third chamber. An inflate piston (72) is attached to the deflate piston (120). The inflate piston (72) is at least partially provided in the second chamber and the first chamber. The inflate piston (72) selectively permits or prevents fluid communication between the first chamber and the second chamber.
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: April 21, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventor: Lucas A. Balistreri
  • Patent number: 10625544
    Abstract: A valve assembly for a tire pressure management system includes a housing having a first perforation and a second perforation. The first perforation is selectively in fluid communication with the second perforation. A shuttle assembly is provided in the housing. A failsafe piston is connected to the shuttle assembly. A first biasing member applies a bias to the failsafe piston. A second biasing member applies a bias to the shuttle assembly. When a pressure differential between a pressure in the second perforation and a pressure in the first perforation is at or below a predetermined value, the bias applied by the first biasing member urges the failsafe piston toward the shuttle assembly to prevent fluid communication between the first perforation and the second perforation.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: April 21, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventor: Lucas A. Balistreri
  • Patent number: 10625542
    Abstract: A tire pressure management system includes a wheel valve. The wheel valve is in fluid communication with a wheel assembly. A supply valve assembly is selectively in fluid communication with the wheel valve through a fluid control circuit. The supply valve assembly permits fluid communication between a source of pressurized air and the fluid control circuit. A control valve assembly is selectively in fluid communication with the wheel valve through the fluid control circuit. The control valve assembly permits fluid communication between the source of pressurized air and the fluid control circuit or between the fluid control circuit and atmosphere.
    Type: Grant
    Filed: April 25, 2016
    Date of Patent: April 21, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventor: Kurt P. Gillen
  • Patent number: 10618554
    Abstract: A wheel-end assembly for a vehicle enabling the direct measurement of the wheel-end position. The wheel-end assembly includes a knuckle having a kingpin bore and a kingpin disposed within the kingpin bore. The knuckle is at least partially rotatable about a longitudinal axis of the kingpin. A knuckle cap assembly is coupled with the kingpin bore adjacent to an end of the kingpin. In addition, a sensor is coupled with the knuckle cap assembly which measures a position of the kingpin relative to the sensor.
    Type: Grant
    Filed: August 22, 2017
    Date of Patent: April 14, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: Anthony N. Passero, Stoyan I. Stoychev
  • Publication number: 20200108706
    Abstract: A modular electric axle head assembly for a vehicle. An axle assembly of the vehicle includes a banjo portion with a first opening extending from an inner surface to an outer surface of an inboard side of the banjo portion. At least a portion of a differential assembly disposed within at the banjo portion of the axle assembly and is drivingly connected to at least a portion of a gear assembly. The gear assembly is also drivingly connected to a motor output shaft. At least a portion of the gear assembly is disposed within a hollow portion of a gear assembly housing. An outboard portion of the gear assembly housing has a mounting flange that is integrally connected to the inboard side of the banjo portion. A first and second protruding portion extends from the axle assembly mounting flange and provides rotational support for the differential assembly.
    Type: Application
    Filed: May 24, 2018
    Publication date: April 9, 2020
    Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC
    Inventors: THIBAULT G. DEVREESE, WOUTER WA GALOPPIN, NICHOLAS W. LAFORCE, LEWIS H. NICKELL, ROBERT L. VAILLIENCOURT, STEVEN J. WESOLOWSKI, GEORGE A. WILLFORD, NED W. WRIGHT
  • Patent number: 10605349
    Abstract: An axle assembly includes a carrier housing, a ring gear disposed within the carrier housing, and a pinion meshed with the ring gear. The pinion is coupled with a pinion shaft rotatably supported in the carrier housing by at least one bearing. A sump and a fluid catch are disposed in the carrier housing. A conduit having a regulator is in fluid communication with the fluid catch and the at least one bearing.
    Type: Grant
    Filed: November 11, 2016
    Date of Patent: March 31, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: Daniel D. Carmean, Aaron D. Gries, Greg C. Parent, Benjamin J. Passino, Joshua A. Perry, Chris Wurzer
  • Publication number: 20200096083
    Abstract: An axle assembly may have at least one electric motor/generator. The motor/generator may be connected to a first sun gear. A first gear of a first planet carrier may be meshed with the first sun gear. A first ring gear may be meshed with a second gear of the first planet carrier. A second ring gear, a second sun gear and a second planet carrier may be provided. A selector sleeve may selectively connect a selector spline connected to the first ring gear and a ground for a low output speed, the selector sleeve may selectively connect the first and second ring gears with the first planet carrier for a high output speed and selector sleeve selectively connect to only the first ring gear for neutral.
    Type: Application
    Filed: June 1, 2018
    Publication date: March 26, 2020
    Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC
    Inventor: WILLIAM F. WALTZ
  • Patent number: 10576794
    Abstract: A tire inflation system wheel valve assembly is provided. The wheel valve assembly may include a body portion coupled with a cover portion. A diaphragm may be disposed between the body portion and the cover portion. The diaphragm and the body portion define a control cavity; and the diaphragm and the cover portion define a cover cavity. At least one control port is in fluid communication with the control cavity. In addition, a tire port is in selective fluid communication with the control cavity. Further, the cover portion defines an aperture in fluid communication with the atmosphere and the cover cavity.
    Type: Grant
    Filed: September 14, 2017
    Date of Patent: March 3, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventor: Pheng Lee
  • Publication number: 20200062112
    Abstract: Provided herein is a method of disconnecting and connecting elements of a tandem axle system (100) drivingly connected to an engine (206) and transmission (204) of a vehicle, the method including the steps of: providing a tandem axle system (100) having: an inter-axle differential and clutch assembly (102) in driving engagement with the engine, wherein the inter-axle differential and clutch assembly includes an inter-axle differential (108) and an inter-axle differential lock (110); a forward axle assembly (104) including a differential assembly (116), a disconnect assembly (114) and two axle half shafts (104a, 104b); and a rear axle assembly (106) including a differential assembly (120), a disconnect assembly (122) and two axle half shafts (106a, 106b); providing a control system (300) in communication with the inter-axle differential lock, the disconnect assemblies and the engine; detecting (402) a disconnect opportunity; commanding (404) the engine torque set to zero; disconnecting (406) the axle half shaf
    Type: Application
    Filed: May 3, 2018
    Publication date: February 27, 2020
    Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC
    Inventors: ANDREW T. BRAMMER, MARK A. DAVIS, GEORGE A. WILLFORD
  • Patent number: 10571007
    Abstract: A differential system provides an axle disconnect function, a synchronizer function, and it has the ability to transmit large amounts of torque and has a limited slip differential function in a compact and cost effective module.
    Type: Grant
    Filed: July 9, 2015
    Date of Patent: February 25, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventor: James F. Ziech
  • Publication number: 20200055391
    Abstract: Provided herein is an electric powertrain including a differential assembly operably coupled to a drive axle having a set of wheel coupled to the ends thereof; a planetary gear set connected to the differential, the planetary gear set having a sun gear, a planet carrier supporting a plurality of planet gears, and a ring gear, wherein the planet carrier is drivingly engaged with the differential assembly; a first electric motor/generator; a second electric motor/generator; a first gear pass drivingly connected the first electric motor/generator and the ring gear; and a second gear pass drivingly connected the first electric motor/generator and the sun gear.
    Type: Application
    Filed: February 22, 2018
    Publication date: February 20, 2020
    Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC
    Inventors: KRISHNA KUMAR, WILLIAM F. WALTZ
  • Patent number: 10562357
    Abstract: An assembly for a tire inflation system including a spindle having a fluid conduit. The spindle is coupled with a rotary joint spindle, and the rotary joint spindle includes a fluid conduit in fluid communication with the spindle fluid conduit. A fluid collector ring is located about the rotary joint spindle such that the fluid collector ring may rotate. The fluid collector ring is also in fluid communication with the rotary joint spindle fluid conduit.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: February 18, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: Douglas C. Burke, William J. Foor, Christopher P. Lewark
  • Patent number: 10556469
    Abstract: A wheel end assembly includes a spindle having a passage formed therein. The wheel end assembly also includes a hub cap assembly. The hub cap assembly has an inner housing and an outer housing. The inner housing and outer housing are in fluid communication via an air passage. An air spindle has an inboard portion and an outboard portion. The inboard portion is disposed in the spindle and the outboard portion is disposed in the inner housing. Also, the air spindle has a fluid passage. The fluid passage is in fluid communication with the passage formed in the spindle and the air passage formed in the hub cap assembly. A rotary air seal is disposed around the air spindle. A rotary oil seal is disposed around the air spindle and is spaced apart from the rotary air seal.
    Type: Grant
    Filed: September 13, 2016
    Date of Patent: February 11, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: William J. Foor, Christopher P. Lewark, Douglas C. Burke
  • Patent number: 10556470
    Abstract: A rotary joint assembly for a tire pressure management system includes a rotating portion. The rotating portion has a first air passageway and a second air passageway. The first air passageway and the second air passageway are in fluid communication with a chamber formed in the rotating portion. The rotary joint assembly also includes a non-rotating portion. The non-rotating portion has a third air passageway. The third air passageway is in fluid communication with the second air passageway via a sealed space. The sealed space is provided between the rotating portion and the non-rotating portion. A valve assembly is positioned within the chamber. The valve assembly includes a piston and a biasing member. The valve assembly allows a flow of pressurized air to be directed from the first air passageway to the third air passageway or a flow of pressurized air to be directed from the third air passageway to the first air passageway.
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: February 11, 2020
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventor: William J. Foor
  • Publication number: 20200031224
    Abstract: Provided herein is an electric axle including a differential assembly drivingly connected to a first axle half shaft and a second axle half shaft, wherein the first and second axle half shafts each have a wheel coupled to the ends thereof; an electric motor/generator drivingly connected to a first rotatable shaft; a first gear set having a first gear connected to the first rotatable shaft and a second gear connected to a second rotatable shaft; a second gear set having a first gear connected to the second rotatable shaft and a second gear selectively connected to a third rotatable shaft; a third gear set having a first gear connected to the third rotatable shaft and a second gear drivingly connected to the differential assembly; and a selector device configured to selectively connect the third rotatable shaft to the second gear of the second gear set or the first rotatable shaft.
    Type: Application
    Filed: February 22, 2018
    Publication date: January 30, 2020
    Applicant: DANA HEAVY VEHICLE SYSTEMS GROUP, LLC
    Inventors: JOSHUA A. PERRY, WILLIAM F. WALTZ, GEORGE A. WILLFORD, JAMES F. ZIECH
  • Patent number: 10495010
    Abstract: A method of protecting a multi-function drive axle system from damage, comprising the steps of: determining the axle torque and speed from sensors positioned on the multi-function drive axle system; using the axle torque and speed to approximate damage values for the driveline of the multi-function drive axle system; comparing the approximated values of driveline damage with driveline damage durability targets; identifying if the approximated values of driveline damage exceed the driveline damage durability targets; and limiting the engine torque and/or speed to produce an axle torque and speed corresponding to driveline damage values that do not exceed the driveline damage durability targets.
    Type: Grant
    Filed: August 16, 2016
    Date of Patent: December 3, 2019
    Assignee: Dana Heavy Vehicle Systems Group, LLC
    Inventors: Richard Nellums, Donald J. Remboski, Steven J. Wesolowski