Abstract: A rotor structure is provided to block direct axis flux from a stator armature without reducing the main magnetizing flux from permanent magnet inside the rotor. For example, a rotor may be provided including a magnet and a non-magnetic region located radially between the magnet and an edge of the rotor.

Abstract: A cooling system for an electric machine is provided. The cooling system includes an airflow restriction feature configured to provide airflow to a radial air channel of the electric machine.

Abstract: A rotor for an electric machine is provided that includes a magnet and a non-magnetic region located adjacent the magnet. The non-magnetic region has an intrusion extending into the non-magnetic region.

Abstract: A cooling system for an electric machine is provided. The cooling system includes an airflow diverter feature configured to provide even distribution of airflow to the electric machine.

Abstract: An electric machine includes a plurality of teeth separated by a plurality of slots positioned on an armature of the electric machine. Each of the teeth may include at least one bifurcation. A plurality of magnets may be arranged on a main field of the electric machine to form an axial array group. The magnets in the axial array group may be arranged in the main field with respect to each other to create a multi-stepped arrangement having a predetermined step angle. The step angle is determined based on the positioning of the bifurcations and the slots.

Abstract: A rotor or stator hub for an electric machine includes a plurality of magnets arranged in a predetermined same pattern on a plurality of uniformly sized carrier plates. A plurality of permanent magnets are uniformly mounted on each of the carrier plates proximate a first edge of the carrier plate and spaced away from a second edge of the carrier plate. The carrier plates may be mounted on a rotor or stator hub in a predetermined configuration to create a plurality of axial array groups.

Abstract: A method for assembling a direct drive generator assembly includes the steps of placing a rotor over a stator, leaving a gap therebetween. A magnetic hub is assembled using adjacent columns of magnets having opposed orientation, and placed in the air gap. Application of an input torque to generate cogging torque in first direction that offsets coggery torque in second direction.

Abstract: A method for assembling a direct drive generator assembly includes the steps of placing a rotor over a stator, leaving a gap therebetween. A magnetic hub is assembled using adjacent columns of magnets having opposed orientation, and placed in the air gap. Application of an input torque to generate cogging torque in first direction that offsets coggery torque in second direction.

Abstract: A direct-drive generator and assembly procedure for that generator include a permanent magnet assembly that is partitioned and assembled piece-by-piece after the rotor and stator have been attached. The magnets are attached to a plate in columns, and adjacent columns have a N-S orientation. The air gap between the rotor and stator is variable, and application of an input torque produces a first cogging torque in a first direction due to the variable air gap that offsets a second cogging torque in a second opposite direction.

Abstract: The invention is a generator and cooling mechanism. The generator includes a rotor comprising a shaft with a skewed alignment of magnets on a ring, a stator of toothed laminations with coils wound around the teeth, and a housing with cooling chambers. The housing has annular subchambers arranged successively along the length of the generator in such a way that cooling fluid must flow to the opposite side of the generator to pass into the next chamber. Because the housing is highly heat conductive, this structure of annular subchambers increases the uniformity of the fluid temperature.

Abstract: The invention is a generator and cooling mechanism. The generator includes a rotor comprising a shaft with a skewed alignment of magnets on a ring, a stator of toothed laminations with coils wound around the teeth, and a housing with cooling chambers. The housing has annular subchambers arranged successively along the length of the generator in such a way that cooling fluid must flow to the opposite side of the generator to pass into the next chamber. Because the housing is highly heat conductive, this structure of annular subchambers increases the uniformity of the fluid temperature.