Abstract: A method and system for flushing an area of a robotic harvest dairy barn is presented. The method is based upon defining areas within the dairy barn that, by virtue of use of robots for “cow-initiated” milking will be maintained in a hygienically clean and dry condition with frequent flushings of short duration. The four areas of the barn felt to benefit from this frequent flushing including any of: an area immediately surrounding a robot; a holding area for staging cows for milking at the robot; a robot control room; and a milk collection room. In the relevant areas the flooring deck is configured to slope at its upper surface to define a drain area, the drain area including at least one grated drain positioned to collect any liquid deposited on the upper surface of the provided flooring deck. A collecting pipe network conducts liquid collected to a baffled tank.

Abstract: A feed system for a rotary screen separator has a feed housing and at least one feed lid movably attached to the feed housing. The feed housing has a feed chamber, an inlet opening, and at least one outlet opening. The feed chamber defines a proximal portion adjacent to the inlet opening and a distal portion at least a portion of which is adjacent to the at least one outlet opening. A cross-sectional area of at least a portion of the proximal portion is greater than a cross-sectional area of the distal portion. The at least one feed lid is movably attached to the feed housing such that the at least one feed lid covers the at least one outlet opening in a closed position, and does not cover the at least one outlet opening in at least one open position.

Abstract: To produce fertilizer, a system and method concentrates manure slurry in a mechanical vapor recompression evaporator (“MVR”) having a heat exchanger. The MVR receives the manure slurry within a first side to evaporate ammonia laden-water vapor from the slurry, leaving a nutrient concentrate. A compressor raises the evaporated ammonia-laden water vapor to a higher energy state. Within a second side of the heat exchanger, the compressed water vapor conveys heat to the slurry. Ammonia-laden water condenses in the second side at a process temperature to be conveyed to an ammonia stripping tower where the ammonia-laden water is dispersed into ammonia-laden water droplets. In the tower, a flow of air is directed across a surface of the ammonia-laden water droplets, the process temperature having been selected to promote the escape of ammonia gas from the ammonia-laden water droplets, the flow of air provided to entrain ammonia gas in the flow.

Abstract: A digester system for digesting feed material comprises a digester tank, a thickener, and a seal system. The digester tank generates a first digested material and biogas from the feed material. The thickener is operatively connected to the digester tank to remove a second digested material from the feed material to alter a solid content of the feed material in the digester tank. The seal system substantially prevents the thickener from removing biogas from the feed material with the second digested material.

Abstract: A processing system for separating raw slurry material into particulate materials and liquid materials comprising a processing structure, a frame, and a drive motor. The processing structure defines a processing chamber, an inlet, an outlet, and at least one pre-processing opening arranged between the inlet and the outlet. The frame supports the processing structure. Operation of the drive motor rotates the processing structure such that at least some of the particulate materials in the raw slurry material are transported from the inlet to the outlet, at least some of the liquid materials in the raw slurry material are allowed to flow back towards the inlet, and at least some of the liquid materials and at least some of the particulate materials are allowed to flow through the at least one pre-processing opening.

Abstract: A processing system for processing raw slurry material has a barrel member, at least one transport member, and at least one separator member. The barrel member defines a processing chamber and at least one intermediate opening. The processing chamber defines a pre-processing portion and a separator portion. The at least one transport member is arranged within the pre-processing portion of the processing chamber. The at least one separator member is arranged within the separator portion of the processing chamber and configured to define at least one separator gap. As the barrel member rotates about a longitudinal axis thereof, the at least one transport member transports at least a portion of the raw slurry material through the pre-processing portion of the processing chamber, and the at least one separator member transports at least a portion of the raw slurry material through the separator portion of the processing chamber.

Abstract: A processing system for processing raw slurry material comprising a barrel member defining a feed portion, a processing chamber, and an outlet opening, at least one pre-processing member, and at least one pre-processing opening formed in the barrel member adjacent to a first portion of the pre-processing member. As the barrel member rotates, the at least one pre-processing member transports at least a portion of the raw slurry material such that at least some of the heavy particulate material in the raw slurry material is transported to the outlet opening, at least some of the liquid material in the raw slurry material is allowed to flow back towards the feed portion, and at least some of the liquid material and at least some of the light particulate material is allowed to flow through the at least one pre-processing opening.

Abstract: A processing system for processing raw slurry material comprises a barrel member defining a processing chamber, at least one intermediate opening, and an outlet opening, a trough system arranged to contain the raw slurry material, at least one transport member, and a drive system. As the drive system rotates the barrel member, the at least one transport member transports at least a portion of the raw slurry material from the trough system and through the processing chamber such that at least a first portion of the raw slurry material is transported to outlet opening, at least a second portion the raw slurry material exits the processing chamber through the intermediate opening, and at least at third portion of the raw slurry material is allowed to flow back towards the trough system.

Abstract: A rotary composter having a fuselage member where a drive system is configured to rotate the fuselage member where the end caps are substantially stationary and do not rotate and the fuselage member has a plurality of longitudinally extending slats contained therein.

Abstract: A separator system for separating feed material into a liquid component and a solids component. The separator system has a roller system supported adjacent to a feed chamber. The roller system comprises a base roller and a press roller. Base perforations are formed in the base roller. The base roller is supported such that a first portion of the base roller is in contact with the feed material within the feed chamber such that a liquids portion of the feed material may flow through the perforations in the base roller. The base roller is rotated such that the base roller removes a solids portion of the feed material from the feed chamber in a solids mat on the surface of the base roller. The press roller engages the solids mat on the base roller to force liquids in the solids mat through the base perforations in the base roller.

Abstract: A processing system for processing raw slurry material comprises a barrel member defining a processing chamber, at least one intermediate opening, and an outlet opening, a trough system arranged to contain the raw slurry material, at least one transport member, and a drive system. As the drive system rotates the barrel member, the at least one transport member transports at least a portion of the raw slurry material from the trough system and through the processing chamber such that at least a first portion of the raw slurry material is transported to outlet opening, at least a second portion the raw slurry material exits the processing chamber through the intermediate opening, and at least at third portion of the raw slurry material is allowed to flow back towards the trough system.

Abstract: The present invention may be embodied as a processing system for processing raw slurry material. The processing system comprises a barrel member, at least one pre-processing member, and a plurality of separator members. The at least one pre-processing member and the plurality of separator members are supported by the barrel member, and the plurality of separator members define at least one separator gap. As the barrel member rotates about the processing axis A, the at least one pre-processing member transports at least a portion of the raw slurry material from the feed portion to the separator portion through the pre-processing portion. The plurality of separator members transport at least a portion of the raw slurry material from the pre-processing portion to the outlet opening through the separator portion.

Abstract: A pre-separator for a screw press separator wherein the pre-separator increases the concentration of solid material in a water solid material mixture. The pre-separator is configured to have a frustoconical screen surface where a plurality of wiper blades engage the interior portion of the surface to provide de-watering action, and the plurality of blades are configured to reposition with respect to the center axis of the frustoconical surface to allow for engagement between the interior surface of the frustoconical screen, and the wiper blades.

Abstract: A processing system for processing raw slurry material comprising a barrel member defining a feed portion, a processing chamber, and an outlet opening, at least one pre-processing member, and at least one pre-processing opening formed in the barrel member adjacent to a first portion of the pre-processing member. As the barrel member rotates, the at least one pre-processing member transports at least a portion of the raw slurry material such that at least some of the heavy particulate material in the raw slurry material is transported to the outlet opening, at least some of the liquid material in the raw slurry material is allowed to flow back towards the feed portion, and at least some of the liquid material and at least some of the light particulate material is allowed to flow through the at least one pre-processing opening.

Abstract: A flush system for processing waste slurry contains animal waste, comprising a primary separator, a primary digester, and a secondary digester. The primary separator separates the waste slurry into a first portion and a second portion. The primary digester digests the first portion. The secondary digester digests at least part of the second portion. A solids content of the first portion is higher than a solids content of the second portion.

Abstract: A method and apparatus for removing settleable solids and unsettleable solids from a partially closed flush system in a dairy milking operation whereby a first processing tank bottom removes settleable solids contained therein where the net current flow vertically in the process tank is less than the settling rate of the settleable solids contained therein. The process tank batch feeds a plurality of thickening tanks that are each allowed to settle for a period of time before transferring fluid is to a second separator. The method and apparatus uses the solids for feeding a digester.

Abstract: A pre-separator for a screw press separator wherein the pre-separator increases the concentration of solid material in a water solid material mixture. The pre-separator is configured to have a frustoconical screen surface where a plurality of wiper blades engage the interior portion of the surface to provide de-watering action, and the plurality of blades are configured to reposition with respect to the center axis of the frustoconical surface to allow for engagement between the interior surface of the frustoconical screen, and the wiper blades.

Abstract: A cleaning system for a dairy facility comprising a rinse system including a rinse sprayer, a flush system comprising a process system for processing waste water to obtain processed water, a collection system connected between the dairy facility and the process system, and a flush sprayer. The rinse sprayer sprays rinse water in a first zone of the dairy facility, where the rinse water becomes waste rinse water after the rinse water has been sprayed in the first zone of the dairy facility. The flush sprayer sprays the processed water in a second zone of the dairy facility, where the processed water becomes waste processed water after the processed water has been sprayed in the second zone of the dairy facility. The collection system collects the waste rinse water and the waste processed water to form the waste water and directs the waste water to the process system.

Abstract: The present invention may be embodied as a rotary screen separator for processing feed material. A separator member defines a longitudinal axis, an input port, an output port, a fine perforation region, and a coarse perforation region. A collector structure defines a fine material output and a coarse material output. A support structure supports the separator member and the collector structure. A drive system rotates the separator member relative to the support structure. Operation of the drive system displaces feed material through the fine perforation region and the coarse perforation region. A first portion of the feed material flows through the separator member to the fine material output in the fine perforation region. A second portion of the feed material flows through the separator member to the coarse material output in the coarse perforation region. A third portion of the feed material flows through the output port.

Abstract: A pre-separator for a screw press separator wherein the pre-separator increases the concentration of solid material in a water solid material mixture. The pre-separator is configured to have a frustoconical screen surface where a plurality of wiper blades engage the interior portion of the surface to provide de-watering action, and the plurality of blades are configured to reposition with respect to the center axis of the frustoconical surface to allow for engagement between the interior surface of the frustoconical screen, and the wiper blades.