Abstract: System and methods for printing a multi-media document from an image file are provided. The method includes a printing device receiving a data holding image file. A processor of the printing device parses and extracts document data for printing the multi-media document from the data holding image file. The processor processes the document data to receive instruction data for one or more printing operation components of the printing device. The method also includes sending the instruction data to one or more printer operation components of the printing device. Also, the method includes each of the one or more printer operation components performing a printer operation onto a multi-media document.

Abstract: An access card issuance system comprising an access card issuance device located at a facility of an organization and a web server is disclosed. The access card issuance system provides a web interface in response to a request from a mobile device, and receives user information identifying a user of the mobile device. The system is also configured to validate the identity of an authorized individual associated with the facility identified by a user of the mobile device, and issue an access card to the user of the mobile device. The access card has indicia printed thereon identifying at least a portion of the user information, and programmable information encoded onto the access card providing access rights to the facility. The system further transmits, to the authorized individual, a message associated with issuance of the access card.

Abstract: An access card issuance system comprising an access card issuance device located at a facility of an organization and a web server is disclosed. The access card issuance system provides a web interface in response to a request from a mobile device, and receives user information identifying a user of the mobile device. The system is also configured to validate the identity of an authorized individual associated with the facility identified by a user of the mobile device, and issue an access card to the user of the mobile device. The access card has indicia printed thereon identifying at least a portion of the user information, and programmable information encoded onto the access card providing access rights to the facility. The system further transmits, to the authorized individual, a message associated with issuance of the access card.

Abstract: A thermal transfer print ribbon having radiation curable ink thereon is used to print on a surface of a plastic card. The use of radiation curable thermal transfer printing to print on the card surface increases the durability of the printing compared to regular (i.e. non-radiation cured) thermal transfer printing once the radiation curable ink is cured. As a result, a protective laminate or coating need not be applied to the card surface to protect the printing.

Abstract: Systems and methods where multi-color graphics on a substrate are printed at a first resolution, and single color data is printed at a second, higher resolution using the same print head. The multi-color graphics can be a printed photograph of a person, a printed logo, or any printed feature that is printed using multiple colors. The single color data can be printed alphanumeric text such as a person's name, address, account number or any other data that is printed using a single color.

Abstract: Techniques are described for obscuring residual images on print ribbons that have been used to print on plastic cards in order to prevent access to sensitive or personalized data appearing in the residual images. An image is printed on a retransfer film using the print ribbon, thereby creating a residual image of the printed image on the print ribbon. The retransfer film is then used to obscure some or all of the residual image on the print ribbon by transferring ink from the section of the print ribbon containing the residual image onto the retransfer film. In some embodiments, obscuring the residual image on the print ribbon occurs before the printed image on the retransfer film is transferred to the plastic card.

Abstract: Methods and systems are disclosed for printing vibrant grey color(s) on plastic cards. The following features, which can be used individually or in any combination thereof, can be implemented to achieve the vibrant grey color(s): 1) use of CMYK pigment inks to achieve CMYK printing; 2) a pixel extraction process and/or a print trapping process; 3) two separate print commands including a CMY (or CMYK)+blending print command and a K+blending print command; and 4) proper card set-up.

Abstract: A remote user interface (RUI) for a personalization document printer of an instant issuance system is provided. The RUI includes a printer functionality component and a server functionality component. The server functionality component is configured to allow, for example a user to control user authentication to use the printer, control print queues of the printer, control print workflows of the printer, control RUI configuration, control remote access to printer user functions and a print preview displaying an image of the customized personalization document with image data and personalization account data, control storage and rendering of data to be placed on a customized personalization document, lock and unlock access to supplies and/or personalization documents in the personalization document printer, access administrative functions, and provide quality assurance functions.

Abstract: A card processing system that includes a card transport mechanism having at least first and second separate card transports that separately transport first and second cards in the card processing system. Each of the first and second card transports can be actuated between a common card pick-up location and common card discharge position. At least one card processing mechanism that can perform a card processing operation is located between the common card pick-up location and the common card discharge location, with each of the first and second card transports transporting respective cards to the card processing mechanism to perform the card processing operation and transporting the cards from the card processing mechanism after processing.

Abstract: A sensor system for counting cards includes an optical sensor assembly configured to detect edges of cards in a card stack. The optical sensor assembly includes at least an optical sensor, and a light element coupled with the optical sensor. The light element is configured to reflect light from a card stack toward the optical sensor. A remote light element is spaced from the optical sensor assembly. The remote light element is configured to direct light toward the card stack.

Abstract: Systems, mechanisms, and methods are described that relate to the production of a custom printed insert(s) that can be custom printed prior to insertion of the custom printed insert(s) into an envelope along with a personalized card/carrier combination for mailing to the intended holder of the personalized card. The inserts are custom printed using an insert printer that is located in the inserter mechanism that is used to insert the insert(s) and the card/carrier combination into an envelope for mailing to an end user of the card. The inserter mechanism can have an “off-line” configuration, i.e. configured as a stand-alone mechanism, or configured for “in-line” use, i.e. used together with other mechanisms.

Abstract: Systems and methods that utilize a card reorienting mechanism are described. Generally, the card reorienting mechanism can transport and rotate a card without substantially contacting one of the principal surfaces of the card. The use of the card reorienting mechanism permits reorienting of the card without substantially contacting the principal surface of the card after the operation has been performed on the principal surface of the card. The card reorienting mechanism of the present disclosure can be useful where rotation of the card without contacting the principal surfaces of the card is desired moments after ink is applied to one of the principal surfaces of the card. In addition, substantially the entire principle surface is accessible for processing operations while the card is on the reorienting mechanism, such as for laser personalization or for image capture.

Abstract: A label printer mechanism that is configured to produce and affix custom printed customer engagement labels to personalized plastic cards and other substrates. The custom printed customer engagement labels can be used for a number of purposes including, but not limited to, instructions to the intended recipients of personalized plastic cards for activation of the personalized plastic cards, marketing of products and/or services to the recipients, and combinations of activation and marketing.

Abstract: Modular print engines and print engine components that are usable in desktop card printers for personalizing plastic cards such as financial cards including credit and debit cards, identification cards, driver's licenses, and other personalized plastic cards. The modular nature of the print engines and print engine components permit alteration in the specific functionality of the desktop card printers depending upon, for example, the personalization requirements of the plastic cards and intended applications of the desktop card printers. In addition, the modular print engine components can be completely tested prior to installation into the modular print engines to ensure that the modular print engine components are working correctly prior to installation. Furthermore, the modular print engine components add flexibility to the desktop card printers as upgraded functionality and features can be introduced by developing new modular components.

Abstract: Card processing mechanisms and methods whereby after a card has been processed on one surface thereof at a card processing station such as, but not limited to, a card printing mechanism, the card can be recirculated back upstream of the card processing station along a return card travel path that is separate from the primary card travel path through the card processing station where the card can then be reintroduced back into the primary card travel path and transported through the card processing station a second time. As the card is being returned along the return card travel path, the card can be flipped over so that when the card is transported back through the card processing station, the opposite surface of the card can be processed.

Abstract: A security document created by laminating a metalized foil between transparent layers, and modifying the outside of the foil to form a base color of the document, while leaving a window area formed by an unmodified portion of the foil. A laser is then used to ablate at least a portion of the unmodified portion of the foil in the window area to create an image. The window area includes the laser ablated image formed therein. The resulting image is transparent, with the image being visible from a front of the security document and visible from a rear of the security document.

Abstract: A substrate de-bowing mechanism, system and method are described. The mechanism can include a substrate support, one or more stationary contact members, and one or more dynamic or movable contact members that are adapted to contact the substrate and bend the substrate in a desired direction to reduce or eliminate bowing of the substrate. The mechanism is controlled by a CPU or other controller that can adjust the de-bow parameters of the de-bowing mechanism based on input settings that can be dynamic and/or static settings. The mechanism can be used to de-bow a variety of substrates including plastic cards, passports, and passport pages.

Abstract: Embodiments of systems and methods for directly reading and verifying characters on a personalized document, are provided. A surface of the personalized document is illuminated independently or simultaneously by first and second light sources. The first light source has a ring shape, surrounds the personalized document in 360 degree, and transmits a grazing incident light to illuminate the surface of the personalized document. An incident light from the second light source is reflected by a beam splitter and illuminates the surface of the personalized document in a direction generally perpendicular to the surface. Light reflected from the surface of the personalized document in a direction generally perpendicular to the surface thereof is collected by a camera.

Abstract: A substrate de-bowing mechanism, system and method are described. The mechanism can include a substrate support, one or more stationary contact members, and one or more dynamic or movable contact members that are adapted to contact the substrate and bend the substrate in a desired direction to reduce or eliminate bowing of the substrate. The mechanism is controlled by a CPU or other controller that can adjust the de-bow parameters of the de-bowing mechanism based on input settings that can be dynamic and/or static settings. The mechanism can be used to de-bow a variety of substrates including plastic cards, passports, and passport pages.

Abstract: A machine that processes gift cards in an in-line process where the gift cards travel along a generally straight transport path from a card feed mechanism to a delivery end where the cards and carrier combinations are discharged. During the in-line processing, a magnetic stripe, integrated circuit chip or RFID tag on the gift cards can be encoded with account information, a serial number or other information. In addition, the cards are transported to a print mechanism that personalizes the cards with a bar code, account information, serial number or other information. After printing, the cards are transported to a gluing system which applies adhesive to one side of the cards. The cards are then transported to a feeding mechanism that feeds and applies a carrier to one or more cards.