Abstract: One embodiment of the present invention provides a system for processing containers. The system may include an apparatus for processing sealed plastic containers having a first headspace pressure. The apparatus may include: an open entry port or tunnel for continuously receiving containers; a sanitizer configured to sanitize outside surfaces of the received containers; a perforator configured to perforate or open a cap or seal of the containers within the apparatus; a sealer configured to seal the perforation or opening formed in the cap or seal of the containers; an open exit port or tunnel for continuously exiting the processed containers; and a conveyor system configured to transport or convey the containers. The system may further include a production line including a filler for filling empty blow-moulded containers with a heated liquid to pasteurize inside surfaces of the containers and a capper for sealing the filled blow moulded containers.

Abstract: One embodiment of the present invention provides an apparatus for processing sealed plastic containers having a first headspace pressure. The apparatus may include: an open entry port or tunnel for continuously receiving containers; a sanitizer configured to sanitize outside surfaces of the received containers; a perforator configured to perforate or open a cap or seal of the containers within the apparatus; a sealer configured to seal the perforation or opening formed in the cap or seal of the containers; an open exit port of tunnel for continuously exiting the processed containers; and a conveyor system configured to transporting or convey the containers from the open entry port or tunnel, through and within the apparatus, to the open exit port or tunnel and away from the sanitized environment of the apparatus. The apparatus may be further configured to maintain a sanitized environment within the apparatus, perforator, and/or sealer.

Abstract: One embodiment of the present invention provides a method for processing plastic containers within an open aseptic converter chamber comprising a sanitized environment, a supply line, a sanitizer device, a perforator device, a sealing device, and a conveyer. During operation, the method includes: providing and filling a container with heated or heatable liquid including water; sealing the container with a seal or cap; cooling the container to create a first headspace pressure; enclosing the container within the chamber; creating an opening in the seal or cap within a sanitized environment of the perforator device; increasing the first headspace pressure to a second headspace pressure by introduction of a sanitized fluid; resealing the container within a sanitized environment of the sealing device; and, transporting or conveying the sealed container away from the chamber.

Abstract: One embodiment of the present invention provides a method for processing plastic containers within an open aseptic converter chamber comprising a sanitized environment, a supply line, a sanitizer device, a perforator device, a sealing device, and a conveyer. During operation, the method includes: providing and filling a container with heated or heatable liquid including water; sealing the container with a seal or cap; cooling the container to create a first headspace pressure; enclosing the container within the chamber; creating an opening in the seal or cap within a sanitized environment of the perforator device; increasing the first headspace pressure to a second headspace pressure by introduction of a sanitized fluid; resealing the container within a sanitized environment of the sealing device; and, transporting or conveying the sealed container away from the chamber.

Abstract: According to aspects of this disclosure there is provided a method for processing plastic containers comprising: i. Providing a container suitable for hot-filling; ii. Filling the container with heated or heatable liquid including water; iii. Sealing the container with a seal or cap to close the container; iv. Cooling the liquid in the sealed container to create a first headspace pressure within the container; v. Enclosing the cooled and sealed container within an open aseptic converter chamber, wherein the converter chamber comprises: 1. A sanitized environment; 2. Means for maintaining the sanitization of the container within the converter chamber; 3. Means for perforating or opening the cap or seal of the container within the converter chamber; 4. Means for sealing the opening or perforation within the converter chamber; and 5. Means for transporting or conveying multiple containers within the converter chamber. vi.