Patents Assigned to Daystar Technologies, Inc.
  • Patent number: 7576017
    Abstract: The present invention relates to new methods for manufacturing photovoltaic devices and an apparatus for practicing those methods of manufacture. The present invention employs a transfer-through system for advancing work piece substrates through an integrated apparatus of multiple treatment chambers that control each of the manufacturing processes.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: August 18, 2009
    Assignee: DayStar Technologies, Inc.
    Inventor: John R. Tuttle
  • Patent number: 7442413
    Abstract: Methods and apparatus for controlling and delivering a vaporous element or compound, for example, selenium or sulfur, from a solid source to a work piece are provided. The methods and apparatus may be used in photovoltaic cell manufacturing. The apparatus may comprise a treatment chamber, for example, a box furnace or a tube furnace. The chamber may include an inner enclosure, an outer enclosure, and heating sources capable of independent thermal control, for example, in compliance with a predetermined heating schedule. The apparatus include devices and mechanisms for isolating the treatment chambers from the ambient environment. The methods and apparatus may be adapted to control metalloid vapor delivery in photovoltaic cell processing, for example, the processing of CIGS and CIGSS photovoltaic cells.
    Type: Grant
    Filed: November 18, 2005
    Date of Patent: October 28, 2008
    Assignee: DayStar Technologies, Inc.
    Inventors: Robert F. Zwaap, Troy Berens, John R. Tuttle
  • Patent number: 7319190
    Abstract: The present invention relates generally to the field of photovoltaics and more specifically to manufacturing thin-film solar cells using a thermal process. Specifically, a method is disclosed to manufacture a CIGS solar cell by an in-situ junction formation process.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: January 15, 2008
    Assignee: Daystar Technologies, Inc.
    Inventor: John R. Tuttle
  • Publication number: 20070116892
    Abstract: Methods and apparatus for controlling and delivering a vaporous element or compound, for example, selenium or sulfur, from a solid source to a work piece are provided. The methods and apparatus may be used in photovoltaic cell manufacturing. The apparatus may comprise a treatment chamber, for example, a box furnace or a tube furnace. The chamber may include an inner enclosure, an outer enclosure, and heating sources capable of independent thermal control, for example, in compliance with a predetermined heating schedule. The apparatus include devices and mechanisms for isolating the treatment chambers from the ambient environment. The methods and apparatus may be adapted to control metalloid vapor delivery in photovoltaic cell processing, for example, the processing of CIGS and CIGSS photovoltaic cells.
    Type: Application
    Filed: November 18, 2005
    Publication date: May 24, 2007
    Applicant: DayStar Technologies, Inc.
    Inventors: Robert Zwaap, Troy Berens, John Tuttle
  • Publication number: 20070116893
    Abstract: A low-hydrogen photovoltaic cell is disclosed. The photovoltaic cell may contain less than 5% hydrogen. In one aspect, the photovoltaic cell may contain substantially no hydrogen, that is, the photovoltaic cell may be substantially hydrogen free. The photovoltaic cell includes a substrate and an absorber deposited on to the substrate. The absorber may typically include elements from group 11, group 12, and group 13 of the Periodic Table, for example, copper, indium, and gallium. The absorber may be treated with selenium and/or sulfur to produce a CIGS or CIGSS-type photovoltaic cell. The low-hydrogen photovoltaic cell may fabricated by a method and apparatus adapted to control metalloid vapor delivery, for example, in a low-hydrogen or hydrogen free atmosphere.
    Type: Application
    Filed: August 10, 2006
    Publication date: May 24, 2007
    Applicant: DAYSTAR TECHNOLOGIES, INC.
    Inventors: Robert ZWAAP, Troy BERENS, John TUTTLE