Abstract: A vehicle suspension control derives demand force commands from relative velocities of the suspension dampers at the corners of the vehicle and applies the demand force commands only when a force corresponding to the demand force command can be effectively exerted by the damper. The control is also responsive to a sensed vehicle handling event to derive a body control enhancement damping commands for selected suspension dampers and apply the body control enhancement damping commands without regard for the direction of demand force for the suspension dampers. Each body control enhancement damping command is derived from one or more measured vehicle dynamic variables associated with the sensed vehicle handling event and modified in magnitude in response to the direction and/or magnitude of the sensed relative velocity of damper to which the body control enhancement damping command is to be applied.

Abstract: A ball screw assembly for a motor vehicle electric caliper comprises a ball screw, a carrier, and a ball screw nut. The ball screw has at least one internal groove, and the carrier has at least one projection engaging the at least one groove. The ball screw nut operatively engages the ball screw.

Abstract: A module (10) for a motor vehicle comprising a suspension strut (12) including an outer tubular housing (16) for a hydraulic damper (24) and a spring seat (18); and a steering knuckle (14); wherein the housing, the spring seat and the steering knuckle are formed as an integral one-piece assembly. Reduces assembly complexity, time and cost.

Abstract: An HVAC housing includes a novel structure to aid the mixing of hot and cold air downstream of the evaporator and heater core. A series of space, parallel, C shaped channels running transverse to the cold air stream and generally in line with the hot air stream act to smoothly constrict the cold air stream in the gaps between the outer surfaces of the channels, while hot air concurrently runs through the inside of the channels. As the cold air passes over the edges of the channel walls, hot air is drawn out and thoroughly mixed.

Abstract: An improved engine torque management control that coordinates engine throttle, spark and EGR under predefined highly throttled conditions so as to maximize the fuel economy improvement of EGR without degrading engine performance. Under the predefined conditions, EGR is increased to a level that maximizes the fuel economy improvement without causing combustion instability, and the throttle position and spark timing are controlled to compensate for the anticipated torque loss while increasing volumetric efficiency and reducing pumping losses. During idle and steady state cruising operation, EGR is increased, and engine throttle position is controlled to regulate the estimated engine output torque in accordance with the driver requested output torque. During transient torque increases, throttle control alone is used to regulate the output torque, while in transient torque decreases, the throttle position is maintained and spark timing is used to regulate the output torque.

Abstract: An ignition system for an internal combustion engine includes an ignition coil coupled to a spark plug in a combustion chamber of the engine, and a switch responsive to an ignition control signal for causing a primary current to flow through a primary winding of the ignition coil. A control circuit is configured to generate the ignition control signal so as to produce a plurality of sparks at the spark plug during a combustion event in the cylinder. A combustion detection circuit in sensing relation with the combustion cylinder is configured to generate a combustion detect signal when combustion occurs. The control circuit is further configured to terminate the generation of the ignition control signal during the combustion event in response to the combustion detect signal, thereby terminating multicharge operation when the need for further sparks is no longer present. Unnecessary spark plug wear is avoided.

Abstract: A belt-driven variable valve actuating mechanism includes a rocker having a central rocker axis that is substantially parallel with and spaced apart from a central axis of a rotary input shaft. A frame member has a first end configured for being pivotally mounted upon the input shaft and a second end pivotally carrying the rocker. A connecting rod has a first end configured for engaging an eccentric of the rotary input shaft and a second end pivotally attached to the rocker. The connecting rod transfers rotation of the input shaft to oscillation of the rocker relative to the rocker central axis. An output cam is configured for being pivotally mounted upon the input shaft. A belt engages the rocker and the output cam, and transfers oscillation of the rocker to oscillation of the output cam.

Abstract: A vehicle has a power operated liftgate and at least one power unit comprising a fixed linear guide channel and a follower that moves in the guide channel. The follower is universally connected to a rod having at one end and the opposite end of the rod is universally connected to the vehicle lift gate. A flexible drive loop which is attached to the follower wraps part way around two pulleys at opposite ends of the guide channel. The flexible drive loop is driven by a bi-directional drive unit that includes a reversible electric motor, an electromagnetic clutch and a drive wheel that engages the flexible drive loop. The flexible drive loop may be a drive cable, a drive tape, or a drive chain or a combination of cable, tape and/or chain.

Abstract: A power operating system for opening and closing a vehicle liftgate has a pair of drive units supported on the vehicle pillars at the sides of the liftgate opening. Each drive unit includes a vertically oriented channel and a rack bar that moves in the channel. A link is universally attached to the rack bar at one end and universally attached to the liftgate at the opposite end. The rack bar is raised and lowered by a power unit that has a motor driven pinion gear that meshes with the rack bar. Raising and lowering the rack bar opens and closes the liftgate via the link.

Abstract: A bobbin has a simple and precise means for locating and securing terminals onto the bobbin for use in a fuel injector. The bobbin has open terminal posts and flange holding notches for locating the terminals on the bobbin, and a flange locking notch for securing the terminals within the framework of the bobbin after connecting a wire and rotating.

Abstract: High voltage feedthrough connectors provide a means for isolating high voltage through a reactor housing while providing thermal expansion tolerance along with ease of assembly. The connectors provide an insulating body having a bore extending axially through said insulating body for housing a center conductor, a threaded shell assembly for engaging the insulating body and securing the insulating body to a NTP reactor housing, and a gas tight seal to prevent gas leaks to the center conductor. The center conductor includes a first end for contacting a high voltage source and a second end for contacting a high voltage electrode of a NTP reactor. In one embodiment, a fixed center conductor is provided. Preferably, a dome shaped tip may be provided on the bottom terminal connector for improved contact with the non-thermal plasma reactor high voltage electrode. Optionally, a compression spring is attached to the bottom terminal connector end of the fixed center conductor.

Abstract: Described is a method and apparatus for determining the state of battery life of a starting, lighting and ignition (SLI) battery comprising; 1) determining the number of starting engine cranks the battery has performed and comparing that number with a desired number for starting engine cranks to ascertain a state of health of the battery, calculated as a percentage of the desired number; 2) determining the percentage of battery life diminished due to battery exposure to a maximum temperature and the minimum state of charge the battery has been exposed to at that temperature, calculated as a decrease from 100 percent; and 3) calculating the lower of the values of step 1 or step 2 thereby determining the state of the battery life.

Abstract: A battery pack is provided having at least first and second battery modules, and which in one embodiment has ten modules. Each battery module includes a respective first terminal extending from one end of the module and a respective second terminal extending from the other end of the module. The battery pack further includes a conductive interface having a first opening configured to receive the first terminal of the first battery module and a second opening configured to receive the second terminal of the second battery module to thereby provide an electrical series connection. The interface electrically couples the terminals of the two battery modules. The battery pack may further include an electrically non-conductive buss terminal holder configured to receive and position the first and second battery modules and the conductive interface.

Abstract: An injector valve armature/spacer is formed as an integral tri-function multiple thickness member for an engine fuel injector. The member includes an armature having a center portion with an upper side engagable by a biasing spring and an outer portion with spaced radial openings extending outward from the center portion. An outer rim is connected to the inner portion of the armature by flexible legs extending radially through the radial openings. The rim has a thickness greater than that of the armature by a differential dimension establishing a stroke of the armature. The legs have a thickness less than that of the armature to permit flexing of the legs upon movement of the armature. The integral member is designed for manufacture in multiple layers using electroforming, optionally combined with metal etching.

Abstract: Thermal management of an electronic switch, that provides power to a load, is achieved by monitoring a switch temperature of the electronic switch. When the switch temperature exceeds a first set temperature, the control signal is modified such that an average power dissipated by the electronic switch is reduced. In one embodiment, the control signal is modified by increasing a slew rate of the control signal when the switch temperature exceeds the first set temperature. In another embodiment, a frequency of the control signal is reduced when the switch temperature exceeds the first set temperature.

Abstract: An advance arrangement for a fuel injection pump, comprising a housing slidably receiving an advance piston which, in use, cooperates with the fuel injection pump to adjust the timing of fuel delivery by the pump, and, a light load piston associated with the advance piston, the housing supporting an externally accessible, adjustable abutment which cooperates with the light load piston to permit setting of a rest position of the light load piston relative to said housing and thereby to permit adjustment, from the exterior of said housing, of the datum setting from which the advance arrangement adjusts fuel injection timing.

Abstract: A steering knuckle sensor assembly includes a steering knuckle that forms a central bore and a sensor bore that extends radially from the central bore. A target ring that circumscribes a shaft rotates within the central bore. A speed sensor is disposed in the sensor bore so that it senses the angular speed of the target ring. If the speed sensor is damaged or otherwise fails, it can easily be replaced without the need to replace any other parts within the steering knuckle.

Abstract: A heater for a gas sensor has a first thermistor element and a second thermistor element arranged in an electrically parallel configuration. Each thermistor element may be deposited onto a substrate such that the first thermistor element extends about a perimeter of the substrate and the second thermistor element extends across a portion of the substrate intermediate the perimeter of the substrate. The thermistor elements are preferably fabricated of materials having differing thermal coefficients of resistivity. A method of heating the gas sensor includes disposing the two thermistor elements in an electrically parallel configuration over a surface of the substrate and passing an electric current through the elements.

Abstract: A vehicle antenna comprising: an antenna structure having an input impedance, ZA, equal to a sum of a resistance and an active impedance; a circuit element having high circuit element impedance at an operating frequency range of the antenna, wherein the circuit element is coupled in parallel with the input impedance.

Abstract: A substantially constant brake assist gain is provided in a vehicle braking system having a vacuum booster providing braking assist to a brake fluid master cylinder in response to an operator input braking force, even though the gain of the booster falls off from its maximum value in a non-linear manner in a runout initiating portion of the working vacuum range near zero booster vacuum. A brake fluid pump, such as is used in an ABS/TCS modulator, is used to supplement the booster output as it falls so as to maintain a constant, linear brake system gain into runout. In the runout initiating portion of the working vacuum range, a runout assist gain is derived from stored data expressing booster assist gain as a function of booster vacuum, and a target wheel pressure is calculated from the derived runout boost assist gain and a corresponding change in master cylinder pressure.