Abstract: An improved method of diagnosing an engine cooling system through the use of a coolant temperature model based on existing sensor information. Proper operation of the engine thermostat and coolant temperature sensor is diagnosed based on an initial comparison of coolant temperature to ambient air temperature at key-on and a later comparison of coolant temperature to a predetermined regulated temperature. The coolant temperature model is used to trigger the initiation of the later comparison to ensure that the diagnostic is performed when the engine is fully warmed up. Advantageously, the modeled coolant temperature may be used for control purposes in the event that the diagnostic detects faulty operation of the coolant temperature sensor.

Abstract: A fuel control system that estimates the fuel quantity received from purging of an evaporative emission control system and then accounts for the purge fuel in determining the amount of fuel to be injected into a cylinder of an internal combustion engine. Purge fuel quantity is represented by a purge equivalence ratio which is computed based upon an estimate of the hydrocarbon concentration in the purge gas. The hydrocarbon concentration is adaptively learned using an iterative routine that updates the estimate based on the integrated error between the actual and desired air/fuel ratios. Wall wetting and closed loop corrections are applied only to the non-purge fuel portion of the total fuel delivered to the engine cylinder. The closed loop control includes a block learn memory that provides a correction to the factory fuel calibration.

Abstract: An automotive radiator has an integrated air-liquid cooled oil cooler incorporated directly into the radiator core and header tanks. A pair of nested oil cooler tubes, nested in a general U shape, has parallel upper and lower lengths running through the top and bottom of the basic core, spaced within the same header plates as the standard coolant tubes. Intermediate parallel lengths of the oil cooler tubes run through the center lengthwise of one longer header tank. A shorter header tank allows the upper and lower lengths of the oil cooler tubes to run through its header plate with clearance from its tank ends.

Abstract: An actively variable energy absorber including a convex anvil on a steering column housing, a flat metal strap attached to a steering column support and slidably engaging the convex anvil on an active surface area of the convex anvil, and a control apparatus for actively varying the geometric relationship between the flat metal strap and the convex anvil in response to changes in a control variable thereby to adjust the magnitude of the active surface area. Adjusting the magnitude of the active surface area changes the severity of plastic deformation of the flat metal strap and the magnitude of the friction between the flat metal strap and the convex anvil thereby to adjust the force resisting linear translation of the steering column housing. In some embodiments of the actively variable energy absorber, the flat metal strap is plastically deformed by being pulled over a single convex anvil during linear translation of the steering column housing.

Abstract: A connection assurance bracket system (100) which is interfaced between mutually interconnectable first and second connectors (108, 118) to provide assurance of the connection therebetween and eliminate relative motion therebetween. A connection assurance bracket (102) has a flattened horseshoe-shaped base (104) defining a rectangular cut-out (145), wherein a cantilever beam (106) projects normally therefrom. The first connector includes a pump-handle lock (110) for engaging a ramped boss (120) of the second connector. The pump-handle lock features a beam seat (112) for receiving a distal end portion (106a) of the cantilever beam, wherein the distal end (106b) thereof has a lip (140). The first connector further includes left and right rear guide tabs (114, 116) which abut opposing left and right end walls (126, 128) of the cut-out, as well as left and right forward guide tabs (162, 164) for respectively engaging left and right tab collets (122, 124) of the second connector.

Abstract: A deactivation roller finger follower for use with an internal combustion engine includes an elongate body. The body has a valve pallet end and a socket. The pallet end is configured for engaging a valve stem of the internal combustion engine. The socket is configured for engaging a hydraulic lash adjuster of the internal combustion engine. The body defines a roller aperture. A roller is disposed within the roller aperture. The roller is configured for engaging a cam lobe of the internal combustion engine. The roller defines a shaft orifice therethrough. An elongate shaft extends transversely through the shaft orifice. In a default operating position, the shaft is coupled to the body to thereby transfer rotary motion of the cam to pivotal movement of the body about the hydraulic lash adjuster. The shaft is selectively decoupled from the body such that the rotary motion of the cam is not transferred to pivotal movement of the body.

Abstract: A hold down spring for yieldably securing a drum brake shoe to a drum brake backing plate includes a nail that extends through apertures in the backing plate and in the brake shoe. A coil spring circumscribes the nail and urges a spring retainer slidable on the nail away from the brake shoe. The nail extends through an elongated slot in the retainer, which includes a wider portion which accepts an expanded end of the nail and a narrower portion which is narrower than the expanded end but wide enough to permit the nail to freely slide along the slot. The slot is inclined toward the brake shoe, so that the action of the spring tends to force the nail within the slot toward a seating area at one end of the slot.

Abstract: A drag link (26) for a steer-by-wire system (10) in a motor vehicle in which the steer-by-wire system has a separate electrical actuator (20,24) for each front wheel (12,14) of the motor vehicle, the drag link comprising a first rod (30) connectable with one of the electrical actuators; a second rod (28) connectable with the other of the electrical actuators; and a locking device (32) connecting the first and second rods; wherein the first and second rods are substantially axially aligned on a common axis (A) at the locking device; wherein the locking device includes a housing member (38) having an internal surface (44) defining a bore (36) with an axis aligned with the common axis, a piston member (34) positioned in the bore in sliding engagement with the internal surface, and lock means (46) having a de-actuated state in which the piston member can move in the axial direction relative to the housing member, and an actuated state in which the piston member and the housing member are locked together; wherein

Abstract: A piston valve assembly for regulating the flow of fluid through a mono-tube fluid vehicle damper is provided. The assembly includes a piston rod and a piston end having opposing first and second surfaces secured to the piston rod by a connector. A first outer annular seat is spaced radially from the piston rod and extends from the first surface. At least one first fluid passageway connects a first opening between the piston rod and the first outer annular seat and the second surface for providing fluid communication therebetween. A first blow-off valve has a hollow cylindrical portion with a first flange extending transversely from an end thereof with the first flange adjacent to the first outer annular seat when the first blow-off valve is in a closed position. The piston rod and connector secure the blow-off valve to the piston end. The first blow-off valve is movable to an open position away from the first surface.

Abstract: A power operating system opens and closes a vehicle liftgate that is pivotally attached to an aft end of a vehicle roof for pivotal movement between and open position and a closed position about a generally horizontal hinge axis. The power operating system has a gas spring strut counterbalance system and at least one drive unit that includes a reversible electric motor, a spool driven by the electric motor, a flexible web that has one end attached to the spool and an opposite end attached to the liftgate, and a pusher member that is driven by the electric motor between a retracted position and an extended position. The pusher member engages the liftgate and rotates the liftgate part way to the open position. The liftgate is closed by winding the flexible web onto the spool.

Abstract: Propulsion control system and method are provided for use in vehicles including a propulsion motor that is powered by a fuel cell. The fuel cell unit produces a compatible voltage for the propulsion motor, thereby removing the need for a dc/dc boost converter. A buck/boost converter and a standard 12 volt battery are used to start the fuel cell. An inverter receives dc electric voltage from the fuel cell and outputs ac electric voltage to the propulsion motor. A vehicle controller receives a voltage input from the fuel cell unit and outputs a current reference to a comparing device. The comparing device compares the current reference from the vehicle controller to an actual current of the fuel cell unit and then outputs a signal to a PI control which outputs a control signal to a fuel cell controller, whereby the power output of the fuel cell is controlled based on the actual current of the fuel cell.

Abstract: A holder for the securing of an electrified sun visor at a vehicle has a mount for a securing arm of the sun visor and mounting means for mounting the holder at the vehicle. The holder serves for the connection of a vehicle-side wiring harness to a conductor.

Abstract: A shape memory alloy actuator assembly for a fuel injector, having a small package integral design, wherein the response times of the shape memory alloy element is decreased to less than about 1 millisecond by forced, convective heat transfer from the SMA element or elements. The forced, convective heat transfer is provided by the circulation of fluid across the SMA element by a metering orifice plate, which directs a fluid flow across the SMA element so as to maximize the area of contact between the fuel and the SMA element, regardless of whether the fuel injection valve is opened or closed. Use of forced convective heat transfer in accordance with the present invention allows greater power input levels than previously possible without resulting in an over-temperature condition of the SMA alloy, as well as constant response times.

Abstract: A roll control actuator (34) for installation between first and second axially aligned parts (14,16) of a torsion bar comprises a first cylindrical housing (36) connectable at one end (38) to the first part of the torsion bar and having a cylindrical wall (44) with an inner surface (68) and a second cylindrical housing (40) connectable at one end (42) to the second part of the torsion bar and having a cylindrical wall (46) with an inner surface (50,72). The cylindrical wall of the first housing is coaxial with, rotatable relative to, and axially fixed relative to, the cylindrical wall of the second housing. A shaft (62) positioned inside the first and second housings is capable of moving in the axial direction relative to the first and second housings. A first tripot joint (76) is mounted on the shaft and has rollers (80) positioned in helically extending grooves (70) formed in the inner surface of the cylindrical wall of the first housing.

Abstract: A magnetic brake for a transmission lock includes a coil housing having a closed end, an open end, and a continuous side wall therebetween. A central post extends from the closed end of the housing and establishes an annular chamber between the central post and the side wall, and a coil surrounds the post. A frusto-conical brake plate seat circumscribes the open end of the housing. A brake plate has frusto-conical peripheral surface, and when the coil is energized, the surface engages the seat in an interference fit that is sufficiently tight to prevent the brake plate from being rotated relative to the housing. A spring washer is included to bias the brake plate from the locked position to the unlocked position.

Abstract: An improved magnetorheological fluid pumping system and method are provided which effectively dispense a predetermined amount of magnetorheological fluid for delivery to a MR device such as a damper assembly, for example, during manufacture. The fluid pumping system includes a pump having inlet and outlet valves, a reciprocally mounted piston, a stroke operator device for controlling the movement of the piston and an electronic controller for operating the stroke operator device and the inlet and outlet valves. Importantly, the inlet and outlet valves include an annular flow gap and a magnetic field generating assembly operable in an energized state to generate a magnetic field across the flow gap to cause magnetorheological fluid flowing through the gap to experience a magnetorheological effect sufficient to prevent flow through the gap and in a de-energized state to permit flow through the gap.

Abstract: A compliant rod guide and seal assembly for use in a damper includes an annular outer casing having a through hole and a support ring received in the outer casing. The support ring has an outer radius that is less than the inner radius of the outer casing such that a gap is formed between the support ring and the outer casing. The rod guide and seal assembly further includes a rod seal received in the support ring for receiving a rod therethrough, whereby the ring and seal can move laterally relative to the outer casing to accommodate lateral movement of the rod.

Abstract: An automotive heat exchanger module comprises a radiator and condenser with conventional side manifold tanks and upper and lower, channel shaped reinforcements. Neither heat exchanger has any brackets or other provision for attachment to the vehicle by separate fasteners. Instead, a center mounted fan module has rectangular front and rear openings the upper and lower edges of which comprise integral features within which the upper and lower core reinforcements are captured and held with a simple push fit.

Abstract: An improved magnetorheological fluid damper is provided which effectively provides a smooth transition, without a sharp break in the damper force/velocity curve, between very low damping forces near zero damper velocity to higher damping forces at higher piston velocities while maintaining desirable maximum force levels. The damper includes a piston assembly, including a magnet assembly and a flow gap extending through the piston assembly to permit fluid flow between the chambers. The force/velocity optimization feature includes a groove or passage open to the flow gap, positioned in series with a part of the flow gap in a magnetic circuit generated by the magnet assembly and dimnensioned/sized to permit fluid flowing through the passage to experience a magnetorheological effect less than a magnetorheological effect experienced by fluid flowing through the flow gap but not through the groove. Preferably, the passage is formed in an inner annular surface of a flux ring positioned around a piston core.

Abstract: A damper for damping movement of a shaft, the damper including a housing having an inner surface defining a chamber and a rotor rotatably mounted in the chamber. The chamber is filled with magnetorheological fluid such that when the rotor is moved in the chamber the magnetorheological fluid damps the movement of the rotor. The rotor has an outer surface adjacent to and spaced apart from the inner surface. The damper further comprises shaft coupled to the rotor and an outer magnet adjacent the space between the outer surface and the inner surface for restricting the flow of the magnetorheological fluid in the space between the outer surface and the inner surface.