Patents Assigned to Diamet Corporation
  • Patent number: 8167971
    Abstract: A sliding part in which a surface coverage ratio of copper in the sliding part increases. A bearing which is the sliding part is formed by filling the raw powder into the filling portion of the forming mold, compacting the raw powder to form a powder compact, and sintering the powder compact. A copper-based raw powder is composed of a copper-based flat raw powder having an average diameter smaller than that of an iron-based raw powder and an aspect ratio larger than that of the iron-based raw powder, and a copper-based small-sized raw powder having the average diameter is smaller than that of the copper-based flat raw powder. The copper segregates at the surface of the sliding part. In the bearing in which the copper-based flat powder segregates at the surface, the surface is covered with the copper-based small-sized raw powder that has emerged on the surface, as well as the copper-based flat raw powder, thereby it is possible to increase the surface coverage ratio of copper.
    Type: Grant
    Filed: November 14, 2005
    Date of Patent: May 1, 2012
    Assignee: Diamet Corporation
    Inventors: Teruo Shimizu, Tsuneo Maruyama
  • Patent number: 8153053
    Abstract: A method for forming a compact from a powder wherein a forming portion 1A in a mold body 2 is filled with a raw powder and upper and lower punches 3,4 are fitted into the forming portion 1A to form the compact. Prior to filling the forming portion 1A with the raw powder M, a solution L with a lubricant being uniformly dissolved in a solvent is applied to a peripheral portion of the forming portion 1A, and then the solution is evaporated, thus forming a crystallized layer B thereon. Thus, the reduction of a force for ejecting the compact is realized, while improving the density of the compact, realizing the stable and successive production of the compact.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: April 10, 2012
    Assignee: Diamet Corporation
    Inventors: Takashi Nakai, Kinya Kawase
  • Publication number: 20120070567
    Abstract: A method for producing a soft magnetic metal powder coated with a Mg-containing oxide film, comprising the steps of adding and mixing a Mg powder with a soft magnetic metal powder which has been subjected to heating treatment in an oxidizing atmosphere at a temperature of 40 to 500° C. to obtain a mixed powder, and heating the mixed powder at a temperature of 150 to 1,100° C. in an inert gas or vacuum atmosphere under a pressure of 1×10?12 to 1×10?1 MPa, while optionally tumbling; and a method for producing a composite soft magnetic material from the soft magnetic metal powder coated with a Mg-containing oxide film.
    Type: Application
    Filed: September 7, 2011
    Publication date: March 22, 2012
    Applicant: DIAMET Corporation
    Inventors: Muneaki Watanabe, Ryoji Nakayama, Gakuji Uozumi
  • Patent number: 8092091
    Abstract: A bearing with strength and abrasion resistance for a flow rate control valve of an exhaust gas recirculation system of an internal combustion engine. By using a sintered Cu alloy with a composition consisting of, by mass %, Ni: 10 to 30%, Sn: 5 to 12%, C: 3 to 10%, P: 0.1 to 0.9% and Cu and inevitable impurities as the balance, the bearing exhibits a thermal expansion coefficient corresponding to that of a shaft made of austenitic stainless steel. As a result, a bearing with strength and abrasion resistance under high temperature conditions is obtained.
    Type: Grant
    Filed: August 25, 2005
    Date of Patent: January 10, 2012
    Assignee: Diamet Corporation
    Inventors: Teruo Shimizu, Tsuneo Maruyama
  • Patent number: 8057101
    Abstract: There is provided an oil-impregnated sintered bearing which enable to prevent oil leakage from an outer peripheral surface of an bearing body. The oil-impregnated sintered bearing includes a bearing body which is made of a porous sintered alloy containing vacancies and has a bearing hole in which a rotary shaft can be inserted, wherein the vacancies opened on an outer peripheral surface of the bearing body are crushed. The vacancies may be crushed in the state of a green compact, or in the state of a sintered alloy after sintering the green compact. Consequently, the oil leakage from the outer peripheral surface of the bearing can be prevented, and oil pressure in the bearing hole can be preserved.
    Type: Grant
    Filed: November 14, 2005
    Date of Patent: November 15, 2011
    Assignee: Diamet Corporation
    Inventors: Teruo Shimizu, Tsuneo Maruyama
  • Publication number: 20100307006
    Abstract: There is provided an oil-impregnated sintered bearing which enable to prevent oil leakage from an outer peripheral surface of an bearing body. The oil-impregnated sintered bearing includes a bearing body which is made of a porous sintered alloy containing vacancies and has a bearing hole in which a rotary shaft can be inserted, wherein the vacancies opened on an outer peripheral surface of the bearing body are crushed. The vacancies may be crushed in the state of a green compact, or in the state of a sintered alloy after sintering the green compact. Consequently, the oil leakage from the outer peripheral surface of the bearing can be prevented, and oil pressure in the bearing hole can be preserved.
    Type: Application
    Filed: August 13, 2010
    Publication date: December 9, 2010
    Applicant: DIAMET CORPORATION
    Inventors: Teruo Shimizu, Tsuneo Maruyama
  • Patent number: 7819645
    Abstract: In an internal gear pump of the present invention, a first angle that is formed by a first straight line that connects a rotation axis of an inner rotor to a tooth tip portion of an external tooth in the rotational direction of the inner rotor and an outer rotor, and a second straight line that connects the rotation axis to a meshing portion of the external tooth is not less than 1.4 times the size and not more than 1.8 times the size of a second angle that is formed by a third straight line that connects the rotation axis to a tooth bottom of the external tooth, and the second straight line.
    Type: Grant
    Filed: August 25, 2006
    Date of Patent: October 26, 2010
    Assignee: Diamet Corporation
    Inventor: Katsuaki Hosono
  • Patent number: 7763363
    Abstract: A bearing for a motorized fuel pump is made of a Cu—Ni based sintered alloy, composed of: 21 to 35% by mass of Ni, 5 to 12% by mass of Sn, 3 to 7% by mass of C, 0.1 to 0.8% by mass of P, and the balance of Cu and inevitable impurities. A matrix of the bearing is formed with pores with a porosity of 8 to 18%, and the P component is predominantly included at the grain boundary, and free graphite is distributed along the insides of open pores that are open to the surface and extending into the bearing. In this bearing, a Sn rich alloy layer containing equal to or more than 50% by mass of Sn is formed on the insides of the open pores and near openings of the open pores.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: July 27, 2010
    Assignees: Denso Corporation, Diamet Corporation
    Inventors: Teruo Shimizu, Tsuneo Maruyama, Hideki Narisako, Tadashi Hazama
  • Publication number: 20100141055
    Abstract: An outer stator is provided in a reciprocating engine together with an inner stator and a mover, that has a cylindrical shape and is placed around the mover coaxially with an axis of the mover, and that forms a magnetic path between itself and the inner stator via a field magnet of the mover, the outer stator includes an aperture portion that is formed in an inner circumferential surface thereof that faces the mover; an internal space that opens via the aperture portion, and in which a wound wire coil is placed; and undercut portions that, in a cross section including the axis, are provided at both end positions along the axis, and that are recessed from the inner circumferential surface towards the outer side in a radial direction.
    Type: Application
    Filed: July 26, 2006
    Publication date: June 10, 2010
    Applicant: DIAMET CORPORATION
    Inventors: Masahisa Miyahara, Kinji Kanagawa
  • Publication number: 20100135841
    Abstract: A method for forming a compact from a powder wherein a forming portion 1A in a mold body 2 is filled with a raw powder and upper and lower punches 3,4 are fitted into the forming portion 1A to form the compact. Prior to filling the forming portion 1A with the raw powder M, a solution L with a lubricant being uniformly dissolved in a solvent is applied to a peripheral portion of the forming portion 1A, and then the solution is evaporated, thus forming a crystallized layer B thereon. Thus, the reduction of a force for ejecting the compact is realized, while improving the density of the compact, realizing the stable and successive production of the compact.
    Type: Application
    Filed: December 22, 2009
    Publication date: June 3, 2010
    Applicant: Diamet Corporation
    Inventors: Takashi Nakai, Kinya Kawase
  • Patent number: 7677127
    Abstract: There is provided a rotation transmission assembly that can be produced in large quantities and at low cost and has an anti-rotation function and an anti-release function.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: March 16, 2010
    Assignee: Diamet Corporation
    Inventors: Tsuneo Maruyama, Yuji Aoki, Teruo Shimizu