Abstract: A mandrel for use in welding an air mattress having a top layer, bottom layer and at least one baffle joining the top layer and bottom layer, the mandrel includes a central mounting block; a baffle locating pin on a top surface of the central mounting block for securing the baffle to the central mounting block; a conductive sealing surface positioned along an edge of the central mounting block; a stop block positioned on the top surface of the central mounting block adjacent the sealing surface; and a bumper mounted to the central mounting block.

Abstract: A mandrel for use in welding an air mattress having a top layer, bottom layer and at least one baffle joining the top layer and bottom layer, the mandrel includes a central mounting block; a baffle locating pin on a top surface of the central mounting block for securing the baffle to the central mounting block; a conductive sealing surface positioned along an edge of the central mounting block; a stop block positioned on the top surface of the central mounting block adjacent the sealing surface; and a bumper mounted to the central mounting block.

Abstract: A method for welding material including: applying a release material to a first film, the release material applied to locations where a weld is not desired; positioning a second film opposite the first film, the release material being positioned between the first film and the second film; placing the first film and the second film between planar press plates having planar surfaces and closing the press plates on the first film and the second film; applying energy to at least one of the press plates to weld the first film to the second film where the release material is absent.

Abstract: A technique for the design of 3-D RF welding electrodes by first modeling the surface of the welded part perimeter as a spline in a 3-D CAD program, and then dividing the spline up into multiple, small straight segments. The straight segments are offset simultaneously in opposite directions from the spline, to form two sets of straight segments, each set being equidistant from the spline, with the gap between the two sets equal to the target thickness of the welded package. New die faces are constructed from each of the sets using smoothing techniques, and 3-D models of the die faces are manufactured to check accuracy of the design, making sure that all the corresponding points of the pair of electrodes are equidistant, thereby creating a strong weld with good cosmetic results all along the parts being joined.

Abstract: An inflatable air cell pressure transducer. The air cell has a concavity formed therein. The concavity has two edges, wherein increased pressure within the air cell causes contraction of the concavity moving the two edges closer.

Abstract: A manually operated pump having a pump assembly and a check valve. The pump assembly includes a dome with a fluid inlet. A support plate is sealed to the dome to define a fluid chamber. The support plate includes a fluid outlet. A foam material is positioned in the fluid chamber, the foam material expanding the dome to a rest state upon release of external pressure on the dome. The check valve has a valve inlet in fluid communication with the fluid outlet of the support plate. The check valve is positioned outside of the fluid chamber. The check valve has at least one exhaust channel to provide one way fluid flow from the fluid chamber through the exhaust channel.

Abstract: An inflatable air cell pressure transducer. The air cell has a concavity formed therein. The concavity has two edges, wherein increased pressure within the air cell causes contraction of the concavity moving the two edges closer.

Abstract: An inflatable cushion is disclosed, having features that allow deflation of the cushion to be controlled. The cushion includes an inflatable bladder having a support therein and a valved exhaust tube in fluid communication therewith. An indicator coupled to the exhaust tube indicates when fluid is exiting the exhaust tube. When sat upon, the cushion deflates only by a preselected amount. This allows the cushion to be consistently and easily deflated to a predetermined inflation height.

Abstract: An exemplary embodiment of the invention is a dual speed air control valve including a first sheet having an aperture therein and a second sheet continuously secured to the first sheet along a periphery of the first and second sheets. Further, a third sheet in continuously secured to the second sheet along a periphery of the third and second sheets. The first sheet defines at least one aperture in fluid communication with the third sheet. The third sheet defines at least one aperture in fluid communication with the first sheet.

Abstract: An exemplary embodiment of the invention is a flow control valve including a first sheet having a hole therein and a second sheet secured to said first sheet at a plurality of separate seal locations along a periphery of the first and second sheets. The seal locations define at least one channel between the seal locations. The second sheet has an aperture therein in fluid communication with the hole and selectively in fluid communication with the channel.

Abstract: A control panel for an inflatable structure includes a multi-layer planar fluid flow control panel sealed together at predetermined locations to define at least one fluid flow conduit with at least one layer of the panel having a plurality of apertures located in a predetermined pattern that communicate with the conduits. A plurality of discrete, inflatable chambers are sealed in planar orientation to the upper surface of the control panel to form the structure. The apertures of the panel are sealed in registered relationship with the fluid orifices to thereby permit fluid communication between the chambers and conduits of the control panel for selective inflation and deflation thereof. The interior surface of the control panel and chambers is selectively coated with a release material to prevent closure of the conduits and enable coplanar sealing of the chambers onto the panel about the perimeter of the apertures and orifices when disposed in registered relation.

Abstract: An inflatable multi-layer body support cushion, adapted to buffer or dampen the fluid reaction to forces applied to the upper surface of the cushion, includes a plurality of adjacent cells of generally hourglass configuration defined by vertically stacked upper and lower chamber portions and medial neck portion. The laterally adjacent chambers are interconnected for the intralayer fluid flow therebetween. The vertically adjacent chambers are interconnected in the neck portion of the cells by orifices which control the interlayer fluid communication between the upper and lower chambers.

Abstract: A check valve provides a one-way fluid passage from without to within a fluid bladder formed by a pair of plastic sheets sealed together about their periphery. The check valve is formed by a pair of superimposed films of thermoplastic material, generally equal in length, thermally bonded together at predetermined areas to define the fluid passage throughout the length of the valve. The inlet end of the valve has a V-shape edge with the apex pointing in a direction opposite the one-way fluid flow. Each of the films, adjacent the V-shape edge of inlet end, is sealed to one of the outer sheets where the valve enters the bladder by a seal line of similar V-shape. Each of the films has a high-gloss, cohesive inner surface and a matted, non-cohesive outer surface.

Abstract: An intake valve for use in a thermoplastic fluid pump for inflatable bladders in which the valve is composed of superposed elastomeric layers and one of which is energy sealed at the center thereof to an inner wall portion of the pump about an inlet opening through said layer. The inlet opening is axially aligned with a hole through said pump wall so that ambient air may upon an expansion stroke of the pump enter the valve through said inlet opening and hole in the pump wall. Thereafter when the pump is compressed, air within the pump chamber will seal the inlet opening and force said air into the bladder through a check valve provided therefor. Thereafter when the pump is released, air will again be drawn into the pump chamber through the intake valve.

Abstract: A check valve provides a one-way fluid passage from without to within a fluid bladder formed by a pair of plastic sheets sealed together about their periphery. The check valve is formed by a pair of superimposed films of thermoplastic material, generally equal in length, thermally bonded together at predetermined areas to define the fluid passage throughout the length of the valve. Each of the films, adjacent one end thereof, is sealed to one of the outer sheets where the valve enters the bladder by a seal line of wedge shape. Each of the films has a high-gloss, cohesive inner surface and a matte, non-cohesive, outer surface. At least one of the films includes, on its inner surface, a release material disposed at a location which corresponds to the area at the inlet end of the fluid passage through the peripheral seal of the bladder to prevent the fusing together of the films at that area of the seal. The seal in that area has a V-shape with apex pointing in a direction opposite the one-way fluid flow.

Abstract: An air pump formed of a resilient elastomeric material bondable about the perimeter of an opening provided in a plastic inflatable bladder, has a self-supporting spherical dome portion and a generally planar base portion. An inlet flapper type valve is integrally formed in a wall of the dome and an outlet check valve extends through an opening in the base for supplying air into the plastic bladder accomplished by alternately compressing and releasing the dome. The underside of the base includes projections disposed about the outlet valve to hold the bladder wall clear of the outlet valve. The base may also include a tail portion which extends laterally of the dome with an exhaust valve affixed thereto for deflating the bladder.