Abstract: A disposable servingware container press-formed from paperboard includes (a) a bottom panel; (b) an annular transition portion; and (c) an outer portion extending upwardly and outwardly with respect to the transition portion, the container having an outer surface and an inner surface distal to the outer surface, the inner surface being adapted as a serving surface. The paperboard is infused with a wax composition on one side thereof in an amount of at least 3 lbs of wax per 3000 ft2 ream such that the paperboard is partially saturated with wax and has a wax-enriched layer proximate one side thereof and a layer undersaturated with wax proximate the other side thereof.

Abstract: Pressware stacking systems and methods for using same. The system can include a conveyor for moving pressware in a first direction; a stop ramp at least partially disposed on the conveyor; and a lifter in communication with the stop ramp. The lifter is adapted to move at least a portion of the stop ramp to an inclined position above the conveyor.

Abstract: An improved apparatus for making disposable pressware features a pneumatic feeding system which accelerates a paperboard blank into a forming die. In a typical embodiment, a pair of adjustable air knives propel a paperboard blank into the forming cavity.

Abstract: A method of making a texture-coated and/or insulation coated container from a flat paperboard blank in which a heat-hardenable liquid polymeric binder texturizing and/or insulating agent coating mixture is applied to one surface of the blank in a pattern of covered and open areas. This coating mixture is subjected to heat to cure the polymeric binder and expand the texturizing and/or insulating agent, optionally treated with moisture, and optionally heated to form the blank into the shape of a container, and the container produced by this method. The containers such as cups, plates, etc., are useful in food service. These containers have a coefficient of static friction which is about 0.2 to 2.0 and over and a kinetic coefficient of friction which is about 0.22 to 1.5.

Abstract: A domed lid 12 for a food container 10 is configured for ease of engagement and removal from a container base 14. The lid characteristically includes: (a) a dome portion 16 with a top wall 24 and a sidewall 26; (b) a flange portion 28 extending outwardly away from a lower portion of the sidewall; and (c) a tab portion 30 extending outwardly from the flange. The flange portion is provided with a rim 32 having a variable profile around the rim characterized in that: (i) the rim is provided with a securing undercut portion 36 extending around the majority of its periphery adapted to secure the lid to an outer border of base 14; and (ii) the rim has a pair of relatively passive engagement profile portions 42, 44 on either side of tab 30, extending to the securing undercut portion of the rim, the passive engagement profile portions are configured so that they are undercut less than the securing undercut portion of the lid, thereby facilitating engagement of the lid with, or removal of the lid from, base 14.

Abstract: A container blank comprises at least one substrate layer made of disposable material and at least one film layer disposed substantially over the substrate layer and having at least one portion adapted to shrink away from the substrate layer upon application of heat. The shrunk film layer portion is adapted to thermally insulate the substrate layer located substantially behind the shrunk film layer portion.

Abstract: A pressware stacking assembly and method for using the same are provided. The stacking assembly may include a stacking surface for supporting a plurality of pressware products and at least one shaped wheel at least partially disposed through the stacking surface. The shaped wheel may include a body having at least three sides disposed about a perimeter thereof and at least one transition section disposed between adjoining sides, wherein each transition section is adapted to lift at least a portion of the pressware products off the stacking surface.

Abstract: The sidewall portion of a cup or other container for a heated beverage or other hot liquid comprises a relatively rigid outer wall and a relatively flexible inner liner. The wall and liner are attached together at respective upper and lower circumferential bands and at least an intermediate portion of the liner between the upper and lower circumferential bands is separable from the outer wall, to thereby form a sealed void between the outer wall and the inner liner which extends circumferentially along the entire comfort band and which defines a comfort band encircling at least a middle region of the cup. In one embodiment, a liner preform is placed on a tapered mandrel provided with selectively heated circumferential bands for sealing the upper and lower circumferential bands of the liner to an inner surface of the outer wall.

Abstract: An improved apparatus for making disposable pressware features a pneumatic feeding system which accelerates a paperboard blank into a forming die. In a typical embodiment, a pair of adjustable air knives propel a paperboard blank into the forming cavity.

Abstract: The present invention provides a container suitable for providing insulation wherein the container has an inner shrink film liner. The sidewalls of the container, which can be made from paperboard or other suitable material, are vented to allow ambient air to flow through the sidewall of the container during activation of the shrink film. Upon activation the container provides excellent insulation. Methods of making the container are also provided.

Abstract: A reclosable cup lid thermoformed from a polymeric material includes a domed member and a closure panel. The thermoformed domed member is provided with a sidewall and a top wall, the top wall having upper and lower surfaces and a drinking aperture at a periphery of the top wall. The top wall further defines a pair of engagement tracks depending from the lower surface of the top wall and also defines a post aperture disposed inwardly with respect to the drinking aperture. The closure panel has opposed engagement edges, an upper surface provided with a post projecting upwardly therefrom, and a drinking aperture sealing area. As assembled, the domed member and closure panel are configured such that the opposed engagement edges of the closure panel are slidingly mounted in the engagement tracks for generally radial displacement.

Abstract: An improved apparatus for making pressware features a vacuum belt feeder which accelerates and decelerates a feed blank for controlled insertion into a forming die as well as retainers to limit bounce back of the blank off of forward stops.

Abstract: A method of producing an insulated container having a cup and an insulating wrapper is provided. In some embodiments, the insulating wrapper is formed by adhering an insert to a base sheet without attaching the edges of the insert to the base sheet. The insulating wrapper is then wrapped around the cup using automated cup forming machinery.

Abstract: A reclosable cup lid thermoformed from a polymeric material. The lid includes a closure panel and a lid member having a sidewall and a top wall. The top wall can have an upper and lower side and a drinking aperture at a periphery of the top wall. The top wall can define a pair of engagement tracks disposed on the lower side of the top wall. The engagement tracks can include a scalloped configuration and an undercut depth. The closure panel can be insertable into the scalloped engagement tracks by application of a bending force to the lid member suitable to widen the distance between the tracks.

Abstract: A die assembly for producing paperboard pressware includes a lightweight knockout assembly having a long and narrow ejection member positioned within a slotted adapter plate. The provision of a lightweight knockout assembly reduces frictional wear-related maintenance and downtime.

Abstract: The invention relates to tear-back thermoformed high impact polystyrene lids having from at least 10% to about 15% of filler and the specified configuration of the tear-back portion. In particular, the tear back lid comprises a tear back portion defined by two sets of tear back indentations and a left and a right notch cut into a skirt defined by the outer diameter of the lid. The combination of the filler amount and tear-back configuration allows an improved tearability for the filled polystyrene lids.

Abstract: A reclosable cup lid thermoformed from a polymeric material includes a domed member and an elongate closure panel. The thermoformed domed member is provided with a sidewall and a top wall, the top wall having upper and lower surfaces and a drinking aperture at a periphery of the top wall. The top wall further defines a pair of slide tracks depending from the lower surface of the top wall and also defines a post aperture disposed inwardly with respect to the drinking aperture. The elongate closure panel has opposed engagement edges, an upper surface provided with a post projecting upwardly therefrom, and a drinking aperture sealing area. As assembled, the domed member and elongate closure panel are configured such that the opposed engagement edges of the elongate closure panel are slidingly mounted in the slide tracks for generally radial displacement.

Abstract: The present invention provides a container (10) suitable for providing insulation wherein the container has an inner shrink film (14) liner. The sidewalls of the container, which can be made from paperboard or other suitable material, are vented to allow ambient air to freely flow through the sidewall of the container during activation of the shrink film (14) with hot liquid or other suitable material. When the container is filled with material having a temperature of from about 130° F. to up to about 212° F., the shrink film (14) is activated and the container (10) provides excellent insulation, thereby allowing the container to be held in a consumer's hand for an extended period without causing burns or excessive discomfort. Method of making this container (10) are also provided.