Patents Assigned to DL Manufacturing
  • Patent number: 11933503
    Abstract: A facility-based dual-purpose conditioned air blower system includes a heat exchange unit, a diverter apparatus, and a centrifugal blower. The heat exchange unit includes an ambient air inlet, heat exchange elements, and a conditioned air outlet. The diverter apparatus includes a diverter inlet fluidly coupled to the conditioned air outlet of the heat exchange unit, a first diverter outlet to the facility, and a second diverter outlet. The diverter apparatus is moveable between a first position wherein the first diverter outlet is closed and the second diverter outlet is open, and a second position wherein the first diverter outlet is open and the second diverter outlet is closed. The centrifugal blower includes a blower inlet fluidly coupled to the second diverter outlet of the diverter apparatus, and a blower outlet positioned to ventilate a trailer interior with conditioned air from the conditioned air outlet of the heat exchange unit.
    Type: Grant
    Filed: April 19, 2022
    Date of Patent: March 19, 2024
    Assignee: DL Manufacturing Inc
    Inventors: Joseph Markert, Donald L Metz, Kyle J. Berean, Gregory J. Duffy, Kristian P. Garrow
  • Patent number: 11260834
    Abstract: A convex wheel chock includes a contact surface generally facing a vehicle tire, a support element connected to the contact surface to transfer a tire load from the contact surface, and a base portion coupled to the support element to provide structural support to the wheel chock and transfer the tire load to a ground surface. The contact surface includes a convex surface to be engaged by the tire, extending generally upwards from the base portion to the support element, and a concave extension surface joined to an upper end of the convex surface.
    Type: Grant
    Filed: January 14, 2019
    Date of Patent: March 1, 2022
    Assignee: DL Manufacturing, Inc.
    Inventors: Donald L. Metz, Kristian P. Garrow, Kyle J. Berean
  • Patent number: 11230448
    Abstract: A head pad assembly includes a plurality of head pad subassemblies pivotably joined along their lateral edge so as to allow vertical rotation of one subassembly relative to an adjoining subassembly when the head pad is actuated. At least one head pad subassembly includes a stiff upper backing portion and a lower compressible pad. The head pad assembly further includes one or more flexible hinges coupling the plurality of head pad subassemblies along their lateral edges to effect the vertical rotation. The head pad assembly further includes an actuator assembly configured to raise and lower the plurality of head pad subassemblies between an upper position and a lower, sealing position.
    Type: Grant
    Filed: January 7, 2019
    Date of Patent: January 25, 2022
    Assignee: DL Manufacturing, Inc.
    Inventors: Donald L. Metz, Kyle J. Berean, Kristian P. Garrow
  • Patent number: 11041641
    Abstract: A conditioned air blower system for ventilating a trailer interior includes a centrifugal blower and a heat exchange unit. The centrifugal blower includes a blower housing, an inlet portion configured to direct air into the blower housing, and a discharge portion configured to direct air from the blower housing into the trailer interior. The heat exchange unit includes an air inlet portion, heat exchange elements, and a conditioned air exit portion coupled to the inlet portion of the centrifugal blower. The heat exchange unit conditions ambient air introduced at the air inlet portion from a first temperature to a second temperature by heat exchange relationship with the heat exchange elements. The conditioned air blower system may include a controller operatively associated with the centrifugal blower. The controller monitors a condition related to the centrifugal blower, and regulates the supply of temperature-conditioned air in response to the condition.
    Type: Grant
    Filed: May 31, 2016
    Date of Patent: June 22, 2021
    Assignee: DL Manufacturing, Inc.
    Inventors: Joseph Markert, Donald L. Metz, Kyle Berean
  • Patent number: 10935047
    Abstract: An air moving device includes an outer casing comprising an outer diameter, an inner portion defining a flow path, an inlet portion defining an inlet cross-sectional area, and an opposing outlet portion defining an outlet cross-sectional area. A motor assembly is disposed within the outer casing, and a hub and blade assembly is secured to a shaft on the motor assembly. The air moving device further includes a de-swirl vane package. The package includes a plurality of de-swirl vanes disposed in the flow path. The blades are characterized by one or more resonant frequencies, and a potential excitation source of the blade resonant frequencies is a flow path obstruction comprising a plurality of objects substantially equally spaced about the circumference of the flow path. The flow path obstruction is characterized by a periodic frequency. The periodic frequency differs from the blade resonant frequencies by a safety margin of at least 20%.
    Type: Grant
    Filed: June 15, 2017
    Date of Patent: March 2, 2021
    Assignee: DL Manufacturing, Inc.
    Inventor: Kyle Berean
  • Publication number: 20200290587
    Abstract: A wheel chock system includes a wheel chock comprising a tire contact surface, one or more support elements, and a base portion, and a sensor located proximate the wheel chock for use in detecting a chocked vehicle tire. The sensor includes an axis, a lever arm pivoting about the axis, the lever arm comprising a forward portion and a rearward portion, the forward leg portion protruding through an aperture in the tire contact surface of the chock, the lever arm having a range of motion defined by a first position wherein the forward leg protrudes through the aperture a first distance, an intermediate position wherein the forward leg protrudes through the aperture a second distance greater than zero and less than the first distance, and a third position wherein the forward leg is flush with or below the tire contact surface. A wireless module coupled to the trigger arm, the wireless module comprising a transmitter and an electrodynamic energy generator for inducing a voltage to power the transmitter.
    Type: Application
    Filed: June 1, 2020
    Publication date: September 17, 2020
    Applicant: DL Manufacturing, Inc.
    Inventors: Gregory J. Duffy, Kyle J. Berean, Donald L. Metz
  • Patent number: 10668913
    Abstract: A wheel chock system includes a chock, a sensor disposed within the chock to sense the proximity to the tire, an outside light box, and an inside control panel. Lamps on the outside light box provide a visual indication as to when the chock is in close proximity to the wheel. Lights on the inside control panel provide a visual indication of the loading dock safety status. The wheel chock system further includes a controller coupled to the inside control panel, programmed to change visual indications of both the outside light signal box and the inside control panel, based at least on the sensor and a loading dock door sensor. The wheel chock system further includes a camera positioned to view the tire and the chock and convey an image of the tire and the chock to a display on or near the inside control panel.
    Type: Grant
    Filed: January 9, 2017
    Date of Patent: June 2, 2020
    Assignee: DL Manufacturing, Inc.
    Inventors: Donald L. Metz, Joshua L. Eppley
  • Publication number: 20190039841
    Abstract: A dock bumper for a loading dock includes a rear mounting plate for use in securing the dock bumper to a loading dock wall, a front contact surface configured to engage a vehicle backing into the loading dock, and an elastomer spring block positioned between the rear mounting plate and the front contact surface. The elastomer spring block includes an elastomeric material defining a pattern of geometric cavities. The geometric cavities are configured to provide a progressive spring rate in a longitudinal direction relative to the loading dock.
    Type: Application
    Filed: August 6, 2018
    Publication date: February 7, 2019
    Applicant: DL Manufacturing, Inc.
    Inventors: Gregory J. Duffy, Kyle J. Berean, Kristian P. Garrow, Donald L. Metz
  • Publication number: 20170343191
    Abstract: Disclosed is a dock light assembly for illuminating a trailer interior. The dock light assembly may include a cylindrical housing having an illumination source therein, and an optical lens secured to an end of the housing. The optical lens may be configured to provide focused illumination to the trailer interior. A rotationally self-correcting screen device may be positioned between the illumination source and the optical lens. The screen device may be configured to absorb a portion of the focused illumination such that illumination to an upper portion of the trailer interior is reduced. The rotationally self-correcting screen device remains in a horizontal orientation even if the housing is rotated. One benefit of the disclosed dock light assembly is that forklift operators working in the trailer interior are shielded from high intensity light, even though the lower portion of the trailer interior remains brightly lit.
    Type: Application
    Filed: May 31, 2017
    Publication date: November 30, 2017
    Applicant: DL Manufacturing
    Inventor: Donald L. Metz
  • Patent number: 9777837
    Abstract: A sealing device for use in sealing a gap formed by the interface between the floor, the dock leveler assembly, and a parked vehicle cargo frame includes a base portion having a bottom surface, an inner vertical surface, and a rear vertical surface. The bottom surface is adapted for sealing engagement with a loading dock floor. The sealing device further includes a first brush portion secured to the rear vertical surface of the base portion. The first brush portion includes a plurality of bristles and is adapted for sealing engagement with a vehicle cargo frame. The sealing device further includes a second brush portion secured to the inner vertical surface of the base portion. The second brush portion includes a plurality of bristles and is adapted for sealing engagement with an underside of the lip of a dock leveler assembly when the lip is in an extended position.
    Type: Grant
    Filed: September 6, 2012
    Date of Patent: October 3, 2017
    Assignee: DL Manufacturing
    Inventor: Donald L. Metz
  • Publication number: 20170144645
    Abstract: A wheel chock system includes a chock, a sensor disposed within the chock to sense the proximity to the tire, an outside light box, and an inside control panel. Lamps on the outside light box provide a visual indication as to when the chock is in close proximity to the wheel. Lights on the inside control panel provide a visual indication of the loading dock safety status. The wheel chock system further includes a controller coupled to the inside control panel, programmed to change visual indications of both the outside light signal box and the inside control panel, based at least on the sensor and a loading dock door sensor. The wheel chock system further includes a camera positioned to view the tire and the chock and convey an image of the tire and the chock to a display on or near the inside control panel.
    Type: Application
    Filed: January 9, 2017
    Publication date: May 25, 2017
    Applicant: DL Manufacturing
    Inventors: Donald L. Metz, Joshua L. Eppley
  • Patent number: 9500024
    Abstract: An impact resistant sectional door includes a plurality of interlockingly coupled extruded thermoplastic polymer elongated panels. An elongated panel edge includes a channel and an adjacent edge of an adjacent panel includes a protrusion. The protrusion nests in the channel. Each end cap is rotatingly coupled to an adjacent end cap by a door hinge. The roller is adapted to ride in a door track and to pivot about a rolling plane of the roller. An impact load applied to one or more elongated panels causes one or more of the elongated panels to elastically deform at a spring rate in response to the impact and one or more of the protrusions to slide away from one or more of the channels. The impact resistant sectional door remains substantially undamaged. A method for protecting a sectional door from an impacting force is also described.
    Type: Grant
    Filed: September 11, 2014
    Date of Patent: November 22, 2016
    Assignee: DL Manufacturing
    Inventors: Donald L. Metz, David M. Martini, Kristian P. Garrow, Kyle J. Berean
  • Patent number: 9403649
    Abstract: A loading dock bumper assembly for securement to a loading dock wall includes a dock bumper and a mounting provision coupled to the bumper. The dock bumper includes a mounting portion, an impact-absorbing portion opposing the mounting portion, and a deformable spanning portion joining the mounting portion and the impact-absorbing portion. The mounting portion is adapted for coplanar alignment with the loading dock wall, the impact-absorbing portion is adapted for direct contact with a rear frame of a vehicle, and the bumper defines an internal cavity that is filled with a fluid. A mounting provision is coupled to the bumper. The mounting provision is adapted for installation to the loading dock wall. The loading dock bumper assembly further includes a hard stop adapted to retard further deformation of the spanning portion. The hard stop includes a two-piece outer shell to capture and retain a resilient, deformable inner member.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: August 2, 2016
    Assignee: DL Manufacturing
    Inventors: Kristian P. Garrow, Donald L. Metz, David Martini
  • Publication number: 20160090072
    Abstract: A wheel chock system includes a chock, a sensor disposed within the chock to sense the proximity to the tire, an outside light box, and an inside control panel. Lamps on the outside light box provide a visual indication as to when the chock is in close proximity to the wheel. Lights on the inside control panel provide a visual indication of the loading dock safety status. The wheel chock system further includes a controller coupled to the inside control panel, programmed to change visual indications of both the outside light signal box and the inside control panel, based at least on the sensor and a loading dock door sensor. The wheel chock system further includes a camera positioned to view the tire and the chock and convey an image of the tire and the chock to a display on or near the inside control panel.
    Type: Application
    Filed: September 29, 2015
    Publication date: March 31, 2016
    Applicant: DL Manufacturing
    Inventors: Donald L. Metz, Joshua L. Eppley
  • Patent number: 8991113
    Abstract: A method and apparatus are provided for sealing a vehicle cargo area to a loading dock. The method includes a step of providing a sealing element. The sealing element includes a mounting surface adapted to sealingly mate against a loading dock, an inner sealing surface at a transverse angle relative to the mounting surface, an outer sealing surface opposing the inner sealing surface and at a transverse angle relative to the mounting surface, and an impact-absorbing surface approximately parallel to the mounting surface. The method further includes the steps of contacting the impact-absorbing surface with a rear face of the vehicle cargo area, deforming the inner sealing surface away from the loading dock, and sealing the inner sealing surface against an inside wall of the vehicle cargo area.
    Type: Grant
    Filed: August 10, 2012
    Date of Patent: March 31, 2015
    Assignee: DL Manufacturing
    Inventor: Donald L. Metz
  • Publication number: 20140367927
    Abstract: A sealing device for use in sealing a gap formed by the interface between the floor, the dock leveler assembly, and a parked vehicle cargo frame includes a base portion having a bottom surface, an inner vertical surface, and a rear vertical surface. The bottom surface is adapted for sealing engagement with a loading dock floor. The sealing device further includes a first brush portion secured to the rear vertical surface of the base portion. The first brush portion includes a plurality of bristles and is adapted for sealing engagement with a vehicle cargo frame. The sealing device further includes a second brush portion secured to the inner vertical surface of the base portion. The second brush portion includes a plurality of bristles and is adapted for sealing engagement with an underside of the lip of a dock leveler assembly when the lip is in an extended position.
    Type: Application
    Filed: September 6, 2012
    Publication date: December 18, 2014
    Applicant: DL Manufacturing
    Inventor: Donald L. Metz
  • Publication number: 20140318044
    Abstract: A method and apparatus are provided for sealing a vehicle cargo area to a loading dock. The method includes a step of providing a sealing element. The sealing element includes a mounting surface adapted to sealingly mate against a loading dock, an inner sealing surface at a transverse angle relative to the mounting surface, an outer sealing surface opposing the inner sealing surface and at a transverse angle relative to the mounting surface, and an impact-absorbing surface approximately parallel to the mounting surface. The method further includes the steps of contacting the impact-absorbing surface with a rear face of the vehicle cargo area, deforming the inner sealing surface away from the loading dock, and sealing the inner sealing surface against an inside wall of the vehicle cargo area.
    Type: Application
    Filed: August 10, 2012
    Publication date: October 30, 2014
    Applicant: DL Manufacturing
    Inventor: Donald L. Metz
  • Publication number: 20140312541
    Abstract: A loading dock bumper assembly for securement to a loading dock wall includes a dock bumper and a mounting provision coupled to the bumper. The dock bumper includes a mounting portion, an impact-absorbing portion opposing the mounting portion, and a deformable spanning portion joining the mounting portion and the impact-absorbing portion. The mounting portion is adapted for coplanar alignment with the loading dock wall, the impact-absorbing portion is adapted for direct contact with a rear frame of a vehicle, and the bumper defines an internal cavity that is filled with a fluid.
    Type: Application
    Filed: September 6, 2012
    Publication date: October 23, 2014
    Applicant: DL Manufacturing
    Inventor: Donald L. Metz
  • Publication number: 20140265071
    Abstract: A loading dock bumper assembly for securement to a loading dock wall includes a dock bumper and a mounting provision coupled to the bumper. The dock bumper includes a mounting portion, an impact-absorbing portion opposing the mounting portion, and a deformable spanning portion joining the mounting portion and the impact-absorbing portion. The mounting portion is adapted for coplanar alignment with the loading dock wall, the impact-absorbing portion is adapted for direct contact with a rear frame of a vehicle, and the bumper defines an internal cavity that is filled with a fluid. A mounting provision is coupled to the bumper. The mounting provision is adapted for installation to the loading dock wall. The loading dock bumper assembly further includes a hard stop adapted to retard further deformation of the spanning portion. The hard stop includes a two-piece outer shell to capture and retain a resilient, deformable inner member.
    Type: Application
    Filed: March 12, 2014
    Publication date: September 18, 2014
    Applicant: DL Manufacturing
    Inventors: Kristian P. Garrow, Donald L. Metz, David Martini
  • Patent number: 8214956
    Abstract: An insulative blanket is sized and shaped to cover a dock leveler deck and the gaps between the deck and a surrounding dock platform to prevent the transfer of heat through the deck or across the gaps. A batten structure is combined with the blanket such that the combination forms a relatively rigid structure which can be easily placed and maintained in its desired position. The combination is raised and lowered by an attached line and a suspended overhead container is provided to further collapse the combination as it is raised and stored within the container.
    Type: Grant
    Filed: July 15, 2009
    Date of Patent: July 10, 2012
    Assignee: DL Manufacturing
    Inventors: Donald L. Metz, David Martini, Vincent E. Preuss