Abstract: In a flotation machine rotor, a body portion defines an interior area that is adapted to communicate with a gas source. At least one rotor blade projects radially outwardly from the body portion with at least one aperture being defined thereby and in gaseous communication with the interior area. The aperture is positioned adjacent the rotor blade and is defined in part by a lower peripheral edge. At least one lip projects radially outwardly from the lower peripheral edge so that during operation of the rotor, solids traveling along the body portion are projected radially away from the rotor by the lip and become approximately aligned with the aperture so that gas flowing from the aperture creates bubbles in the slurry that entrain at least a portion of the solid particles. The bubbles and solid particles form a froth on the surface of the slurry which can then be removed from the flotation machine.

Abstract: In a solids profile measurement system for determining the quality of a solids bed formed from a liquid-solid slurry in a vessel, a sensor adapted to generate signals indicative of a profile as measured by progressively immersing the sensor deeper into the slurry is provided. An extension mechanism, at least a portion of which is coupled at one end to the sensor and at an opposite end to a piece of processing equipment, is provided to affect retrograde movement in a first direction to immerse the sensor in a slurry, and in a second direction opposite the first direction. A controller in communication with the extension mechanism is also provided and issues commands thereto and receives signals generated by the sensor.

Abstract: In an apparatus for measuring the flow characteristics of a slurry discharged from a flotation cell, a metering flange includes a central axis and interior area defined by at least one flange wall. The metering flange is coupled to the flotation cell and includes an inlet coaxial with the axis and in fluid communication with the slurry discharge from the cell. An outlet is also coaxial with the inlet section for allowing the slurry to flow through the interior area. An impingement plate is positioned in the interior area such that an impingement surface defined by the plate is acted upon by slurry flowing through the metering flange. A load cell measures force exerted on the impingement plate by the slurry flowing through the interior area via a transfer mechanism coupled to the impingement plate and in communication with the load cell.

Abstract: An improved fluidized bed reactor having a reactor shell and at least one reactor subsystem within the shell, the reactor subsystem having a reaction chamber and a wall, the improvement comprising at least one fluidizing gas distributor associated with the reactor subsystem and positioned below the reaction chamber and supported by the wall, the distributor comprising a top portion, a bottom portion, and a sidewall contiguous with the top and bottom portions to define an interior, a plurality of tuyeres attached to the top portion of the distributor to provide gaseous communication between the reaction chamber and the interior, and an inlet in the bottom portion for introducing a fluidizing gas to the interior.

Abstract: A fluid bed reactor is provided having a grid baffle structure to provide increased theoretical stages within the reactor to enable the reactor to be used for time/temperature dependent reactions requiring a number of mixing stages and/or an increased particle residence time. The preferred baffle structure comprises a plurality of staggered first and second vertical members extending partly across the reactor from opposed sides of the reactor which form a path for the feed to travel therethrough from the inlet to the outlet of the reactor with the vertical members having vertical cross-members, preferably shorter than the vertical members, extending completely between adjacent vertical members and/or partly in the space between the members to form reaction stage sections whereby feed entering the reactor moves in a serpentine path and/or a sequential underflow and/or overflow path through the reaction stage sections of the baffle from the inlet of the reactor to the reactor outlet.

Abstract: An improved fluidized bed reactor having a reactor shell and a reaction chamber within the shell, the reaction chamber having chamber walls and a chamber bottom portion, the improvement comprising at least one baffle disposed within the reaction chamber, the baffle comprising a pair of outer refractory walls, an inner refractory wall between and contiguous with the outer refractory walls, and a metallic reinforcement member embedded within the inner refractory wall, the inner and outer walls being attached to at least the chamber bottom portion.

Abstract: A shower system comprising a header having a fluid inlet port, a plurality of substantially vertically aligned spray nozzles attached consecutively to said header and arranged in a substantially arcuate formation, and a drive system for laterally reciprocating said header.

Abstract: A rotating drum filter assembly for thickening lime sludge includes a liquid jet distributor for directing liquid jets against a strip of lime sludge filter cake on the ascending side of the drum. The distributor is positioned on the ascending side of the drum and within 45.degree. of a vertical plane tangential to the drum peripheral surface. The liquid jets are directed so as to disperse the strip in a manner such that substantially all of the lime sludge comprising the strip remains on the drum. Cake wash water formed by water distributed from shower heads immediately refills the cleaned strip thereby minimizing loss of vacuum within the hollow drum interior.

Abstract: A method and system for introducing combustion gases to the upper portion of the dense phase or transition portion of a circulating fluidized bed reactor. The combustion gases are produced in a burner external to the dense phase portion of the reactor wherein the burner receives a mixture of liquid or gaseous fuel and air so as to initiate and maintain combustion within the burner. The combustion gases are then quenched prior to entering the dense phase portion of the reactor so as to reduce the temperature of the combustion gases thereby preventing overheating or sintering of the particulate and significant oxidation reduction in the dense phase portion of the reactor.

Abstract: A hard surfaced screw conveyor comprising a helical metal blade mounted for rotation about a longitudinal axis of the helix and radially extending to an end surface, the blade defining at least one female formation therein having a substantially dovetail shape and a longitudinal axis substantially perpendicular to the blade, and at least one wear-resistant member secured to the blade and having a portion radially extending beyond the end surface. The wear-resistant member defines a male formation that has a substantially dovetail shape and which is disposed within the female formation. The male and female formations may also be triangular, square, circular, or rectangular in shape.

Abstract: A clarifier comprising a tank, a feedwell, a cover and a raking structure. The cover is rotatably and sealingly engaged with the tank so as to prevent foul air within the tank from escaping into the atmosphere. The feed well and the raking structure are supported by and rotatable with the cover. The clarifier further includes a drive means for rotating the cover.

Abstract: The grit conveyance system of a classifier having a wash region above the liquid layer is provided with a vacuum means in the wash region for positive removal of liquids through a metal screen for disposal.

Abstract: A vertically oriented centrifuge swivably engaged to a support structure so as to enable the centrifuge to attain an optimal operational attitude. The centrifuge includes a bowl, a screw conveyor disposed within the bowl, a hub disposed within the upper portion of the screw conveyor wherein the screw conveyor and hub define a separation chamber, and a plurality of separating discs disposed in the separation chamber and arranged in superimposed layers upon the hub.

Abstract: The present invention relates to a screening device with a screening cartridge that consists of a cartridge frame and a flexible web of filter material that is stretched in the frame. In order to create a screening device in which both the screening cartridges as a whole as well as the filter cloth or the webs of filter material alone can be replaced very quickly and simply, the present invention proposes that the frame incorporate a groove that runs parallel to its periphery, the web of filter material being installed in the groove and held in place by means of a cord of elastic rubber material that is installed in the groove.

Abstract: A method of processing a highly viscous material comprises the steps of spinning the material in a homogenizer to reduce it to a creamy fluent consistency, flowing the creamy material wholly by gravity down into an upper centrifuge stage, centrifuging the creamy material in the upper centrifuge stage into a solids fraction and a liquid fraction, flowing the solids fraction wholly by gravity down into a lower centrifuge stage, and centrifuging the solids fraction in the lower centrifuge stage. These steps can all take continuously with the material being fed in at one end and the solid and liquid fractions obtained at the opposite lower end. Prior to spinning the material a liquid is added to it to reduce its viscosity and increase its homogeneity. This liquid can be the recirculated liquid fraction obtained in the first centrifuge stage. In accordance with this invention the recirculated liquid fraction is heated to 40.degree. C. to 70.degree. C. before introducing it into the homogenizer.

Abstract: Displacement washing of slurry body is provided in a centrifuge filter (peeler centrifuge) by introducing wash liquid along the inner surface of the drum while the drum is rotating. The wash liquid moves through the filter into the slurry body in a broad front to displace the mother liquor of the slurry body toward the axis of rotation of the drum. The mother liquor is removed by an overflow pipe or dip tube to a point outside the centrifuge filter for disposal.

Abstract: In a centrifuge for the separation of solids from liquid in which concentrated solids are discharged from radial nozzles at the periphery, there is provided an concentrated solids underflow discharge control apparatus which senses an increased concentration of solids in the underflow and adjusts the flow of the recycle stream as a result thereof to prevent solids from spilling over into the effluent overflow. A sensing chamber and a control module having a flow interference device is utilized to measure a set level backup. Any alteration of said level is detected by a level sensor which sends a signal to a level indicator control and in turn controls the opening and closing of a recycle line valve which controls underflow.

Abstract: A flotation apparatus for floating minerals from fluid containing minerals in particulate form. The flotation apparatus includes a hydraulic motor directly connected to a drive shaft for driving a rotor located in the flotation cell, the hydraulic motor being powered by a hydraulic power pack having dual gear pumps to circulate hydraulic fluid at pressures of up to 2900 psi to drive the hydraulic motor. The dual gear pumps include a smaller gear pump for developing high pressure at low flow for quick, soft start of the flotation apparatus. Once started, the larger pump automatically takes over to provide high flow at lower pressure to develop rotor speed of approximately 160 RPM.

Abstract: A shower system for a screening machine or unit. The shower system includes a spray nozzle connected to a movement arm, a driver for longitudinally moving the movement arm in a reciprocal path, and an indexing system adapted to allow limited axial rotation of the movement arm at predetermined longitudinal positions of the movement arm.

Abstract: A clarifier tank having a center column is provided with a center-driven bottom rake mechanism for settled sludge removal, a rotating scum rake mechanism comprised of pipes with longitudinal openings for scum removal via the center column, the rake mechanisms rotating in the same or opposite directions at different speeds, and submerged effluent pipes projecting from the sidewall of the tank toward the center of the tank to drain the clarified sewage into an effluent launder exterior of the tank.