Abstract: The invention includes a storage rack for storing an array of battery cells in an uninterrupted power source (UPS). The rack at least meets the seismic testing requirements of NEBS GR-63-CORE (Issue 2 Apr. 2002). The rack includes a base module having pair of spaced end supports. Each end support includes opposed vertical frame members, opposed horizontal frame members, and a plate extending substantially continuously therebetween. At least one rail and a plurality of shelves extend between the end supports. The rail and shelves are welded to the end supports. The rack further includes at least one stack module configured to be stacked atop the base module and removably connected to the base module.

Abstract: A battery system for battery powered vehicles which utilize valve-regulated, lead-acid cells, each cell being of the type that includes multiple positive and negative plates with separators therebetween assembled in a separate casing having exterior terminals outside the casing whereby the cells may be electrically interconnected. The flexible walls of the cells bulge outwardly when initially filled with electrolyte and uncompressed. The system includes a battery housing having at least one restraint extending horizontally between and attached to the side walls of the housing for preventing the bowing thereof, the restraint dividing the housing into at least two sections.

Abstract: This invention relates to a battery cell housing for valve-regulated, lead-acid batteries. The housing includes a tray base, vertical side walls attached to the base so that the tray base and vertical side walls define a single battery compartment. A top wall is secured to the side walls and has at least one opening. A compression member is positioned in the battery compartment beneath the top wall for movement between the side walls so as to compress a stack of battery cells stacked in a horizontal position in the battery compartment. At least one internally threaded member is included with the top wall and is aligned with at least one opening. At least one compression bolt extends through the top wall opening and contacts the compression member while threadedly engaging at least one internally threaded member.

Abstract: The present invention relates to a lead-acid battery cell construction including a container; a plurality of positive plates positioned in the container; and a plurality of negative plates arranged in alternating order with the positive plates. A plurality of separators are provided with the plate separators being wrapped around the positive or the negative plates such that the vertical side walls of the wrapped plates are covered with at least a single layer of separator material.

Abstract: The present invention is directed to a leak resistant battery cover for storage batteries. The battery cover provides a labyrinth of passages which provide a path from each cell vent to the atmospheric vent. The labyrinth is configured to provide a portion of each path above a level in which the electrolyte in the respective cells attains when the battery is tipped on any one of its sides or rotated ninety (90) degrees from an upright position. The labyrinth configuration prevents electrolyte from reaching the atmospheric vent and spilling out of the battery.

Abstract: The present invention is directed to a leak resistant battery cover for storage batteries. The battery cover sealably engages a conventional battery housing having multiple cells separated by internal housing walls. The cover has a substantially flat interior area, a portion of which extends over part of each battery cell when the cover is placed upon a battery housing. The cover includes a cell chamber for each battery cell. Drain-back/vents communicate each cell chamber with its corresponding battery cell. The drain-back/vent, whether separate or integrated allows escape of electrolyte gases from the battery cells into the corresponding battery chamber and provide for the return of liquid electrolyte back to the cells from the cell chambers. None of the cell chambers communicate directly through the battery cover to atmosphere.One or more additional chambers are provided in the cover above the central cells of the battery housing.

Abstract: The present invention is directed to a leak resistant battery cover for storage batteries. The battery cover provides a labyrinth of passages which provide a path from each cell vent to the atmospheric vent. The labyrinth is configured to provide a portion of each path above a level in which the electrolyte in the respective cells attains when the battery is tipped on any one of its sides or rotated ninety (90) degrees from an upright position. The labyrinth configuration prevents electrolyte from reaching the atmospheric vent and spilling out of the battery.

Abstract: A direct current power source for powering an electric vehicle. The power source has a rechargeable battery and a battery charger control unit for providing a charge to the battery with an amount of electrical energy which corresponds to the amount of electrical energy discharged since the previous charge plus a selected additional amount of charge to slightly overcharge the battery during a full restoration. The battery charger control unit includes a charge monitor for determining the flow of electrical energy into and out of the battery and a charge controller for controlling a battery charger. In one embodiment, the battery and the battery charger control unit are integrated. In the preferred embodiment, the charge controller includes means for controlling the battery charger in accordance with the amount of electrical energy charged to and discharged from the battery as measured by the charge monitor.