Abstract: Micro lenses are fabricated using processes which operate on multiple lenses at a time. In one embodiment, wafer-scale processing includes employing photolithography for defining gray-scale masks which permit relatively smooth or continuous curvatures of lens surfaces to be formed by, e.g., reactive ion etching. Processes and materials are used which achieve desired etching at a sufficiently rapid rate such as etching to a depth of about 200 micrometers in less than about 10 hours. Wafer-scale molding processes can also be used. Diffractive features can be formed on or adjacent lens surfaces to provide functions such as dispersion correction. Also, sub-wavelength scale features may be etched to provide quarter-wave plate functionality, birefringence, anti-reflective functions and the like. Structures such as mounting rings and/or crash stops can be formed integrally with the lens body, eliminating the need to glue or otherwise couple separate components.

Abstract: A method and system for managing a plurality of defects that may cause an error during a write operation in a write-once data storage disk is provided. A host system sends a write command to a disk drive that contains the storage disk. The process detects any errors that may occur during the write operation. When an error is detected, a “skip list” containing the addresses of physical sectors on the disk that are to be skipped during a read operation is updated, the write operation is suspended, and the process attempts to rewrite the data in another sector. If the rewrite is performed successfully, the write operation continues. Otherwise, the write operation is terminated and the host device is notified. While the disk drive is operative, the skip list is preferably maintained in a buffer memory, but periodically the entries in the skip list are copied to the disk for permanent storage. Before a read operation begins, the skip list is copied from the disk to the memory.

Abstract: An optical disk has a multi-layer tuned optical coating overlying both small bumps to store pre-recorded information and lands onto which information is written to and read. The optical coating includes a phase-change metal/alloy layer formed over the disk substrate and a dielectric layer formed over the phase-change layer. An optical disk according to the invention has specific topological features and sizes.

Abstract: An error correction code (ECC) block for a data storage disk, includes an array of data that is 88 rows by 172 columns. Each row includes ten bytes of inner parity code and each column includes sixteen bytes of outer parity making the array 104 rows by 182 columns. The ECC block is divided into eight sectors, each sector having eleven rows of data and two associated rows of outer parity, for a total of thirteen rows per sector. The ECC block in accordance with the present invention is half the size of a conventional ECC block but has a higher ratio of parity bytes to data. Consequently, the ECC block of the present invention is particularly advantageous with small form factor disks and first-surface media, i.e., disks with the recording layer on the exterior of the disk or under a very thin transparent layer.

Abstract: A servo system with a multi-track seek algorithm with a zero crossing detector is presented. The zero crossing detector indicates when the tracking error signal crosses zero. In some embodiments, a delay is executed between adjacent detections of zero crossings in the tracking error signal, for example half a cycle. In some embodiments, a zero crossing is detected when the tracking error signal passes through a range around zero, the range having a positive value above zero and a negative value below zero.

Abstract: A calibration for a tracking error signal gain in a tracking servo system of an optical disk drive is presented. The calibration determines the peak-to-peak tracking error signal when the tracking servo system is open, calculates a gain factor in response to the peak-to-peak tracking error signal, and calculates a new tracking error signal gain based on the tracking error signal gain and the gain factor. New tracking error signal gains are calculated until the gain factor is approximately one.

Abstract: A calibration of a loop gain in a digital servo system is presented. The loop gain can be calibrated measuring the response in a control signal generated by the digital servo system when the control signal is replaced by a sum of the control signal and a sinusoidal disturbance. The loop gain can be set to provide a desired gain, for example unity, between the control signal and the sinusoidal disturbance at a cross-over frequency.

Abstract: The present invention relates to a method and apparatus for dynamically positioning the objective lens in an optical disk drive to maintain focus despite loss of perpendicularity between the light beam and the information layer of the optical disk. Loss of perpendicularity may occur as a result of any number of factors, including irregularities in the manufacture of the disk, manufacturing tolerances and assembly of the disk drive components, bearing defect frequencies, shock and vibration. Failure to maintain perpendicularity may interference with the ability of the optical pick up unit of the drive to accurately read and write. The tilt focus mechanism of the present invention utilizes a rotary actuator that positions the objective lens in three dimensions relative to the surface of the optical disk.

Abstract: A system and method for controlling operation of a motor system that addresses the design challenges for the small form factor optical disk system. The control system can include a first module for providing a period error, a proportional gain (Kp) and an integration gain (Ki); a second module for operating on the Ki and Kp to provide an output; and a third module for commutating the motor in response to the output.

Abstract: A system and method for controlling operation of a motor system that addresses the design challenges for the small form factor optical disk system. The control system can be operable to obtain digital feedback from a spin motor. The present invention includes detecting data representing a position on an optical medium and determining a detection rate; comparing the detection rate to a reference rate to provide an error rate; generating an output command in response to the error rate to provide a drive output which commands a voltage applied to a spin motor to adjust the spin speed of said spin motor.

Abstract: A close tracking algorithm for a tracking servo system is disclosed. The track crossing rate of an optical pick-up unit positioned over an optical media is determined. When the track crossing rate is below a threshold value, then a tracking servo algorithm is enabled. The tracking servo algorithm provides control signals to control an actuator arm that controls the position of the optical pick-up unit over the tracks of the optical media. In some embodiments, the track crossing rate can be determined by monitoring the zero crossings of a tracking error signal derived from optical signals measured in the optical pick-up unit.

Abstract: A tracking servo system with a at least one second order digital filter is presented. The servo system calculates an error signal and offsets, amplifies, and filters the error signal before a control signal is calculated. The control signal is then utilized to position an optical pick-up unit which provides signals from which the error signal is calculated. Filters in the servo system can include a low-pass integrator, a phase lead filter, notch filters, or other filters. At least one of the filters is a second order digital filter.

Abstract: A media type detector in a tracking and focus servo system is presented. Operating parameters for a first media type are loaded and a peak-to-peak value of a tracking error signal is calculated. Whether the media type is the first media or a second media can then be determined by comparing the peak-to-peak value with a threshold value.

Abstract: A system, method, and apparatus for recovering from performance errors in an optical disc drive is provided for optical media with a pitted premastered area that cannot be overwritten and a grooved user-writeable area that can be overwritten. The system includes instructions operable to detect a problem with at least one of: focus control, tracking control, or spin control when accessing the optical media; instructions operable to save the current state of the disc drive; instructions operable to attempt to recover from the problem; and instructions operable to restore the current state of the disc drive after recovering from the problem.

Abstract: A calibration of input signal offsets for stray light in an optical disk drive is presented. The input signal offsets can be determined by setting a laser power level, receiving digitized input signals, and setting the input signal offsets so that the digitized input signals are zero. The laser power level can be a read power or a write power. In some embodiments, input signal offsets for both read power and write power are determined and stored.

Abstract: A tracking servo system with a tracking skate detection algorithm is presented. The tracking skate detection algorithm receives a tracking error signal and, takes the absolute value of the tracking error signal and filters the absolute value with a low pass filter. If the filtered signal exceeds a threshold value for a number of cycles exceeding a maximum number, then a tracking skate condition is indicated.

Abstract: A tracking servo system with a feed-forward control loop is presented. Periodic variations in a control signal can be detected. These periodic variations can be added into the control signal to form a new control signal so that on subsequent cycles the control signal does not include the periodic variations.

Abstract: A system and method for controlling spin speed, which includes a module for receiving an indication to make a velocity change from a first RPM to a second RPM. The difference between the first RPM and the second RPM is a predetermined value. The module is operable to rotate an optical medium at a maximum control effort from the first RPM to the second RPM, and rotate the optical medium with a proportional plus integral (P+I) control at the second RPM.

Abstract: Disclosed is a method of attaching components of an optical head. In one embodiment, first and second optical assemblies of the optical head are positioned adjacent to each other. The first optical assembly may include a first optical element, and the second optical assembly may include a second optical element. Both of the first and second optical elements are configured to transmit light for reading or writing data to an optical data storage media. The position of a first optical assembly is adjusted with respect to the second optical assembly until the first optical element and second optical elements are in optical communication with each other. Thereafter, the first and second optical assemblies are rigidly connected while the first and second optical elements are in optical communication with each other.

Abstract: A device with an optical disk drive with a digital servo system for controlling tracking or focus in an optical disk driver is presented. A servo system according to the present invention includes an optical pick-up with detectors providing optical signals, an analog processor receiving the optical signals and providing a digital signal, and digital processors receiving the digital signal and providing a control signal that controls the position of the optical pick-up unit. The digital processor executes an algorithm that calculates an error signal, provides amplification and biasing to the error signal, provides filtering for the error signal, and computes the control signal. The error signal can be the focus error signal or the tracking error signal. The device can be any device.