Abstract: A valve positioner system that includes one or more unique control methods and devices, including several routines to facilitate the continuous maintenance, calibration and adjustment requirements of the valve. The positioner system may utilize pressure and position feedback signals to monitor the valve. The positioner system may utilize an external controller for various diagnostic and other routines. The positioner system can provide automatic positioning and can operate in a manual operating mode or an automatic operating mode. The positioner system can diagnose the valve while the valve process is running or during a maintenance operation. The positioner system can provide nonlinear control of the valve position. The positioner system can self-tune and self-characterize the valve to assure uniform position control. The positioner system can provide valve control through pressure feedback when a position feedback fails or other diagnosed problems.

Abstract: A bottom hole assembly 10 for drilling a deviated borehole includes a positive displacement motor 12 having a substantially uniform diameter motor housing outer surface without stabilizers extending radially therefrom. The motor housing 14 has a fixed bend therein between an upper power section 16 and a lower bearing section 18. The long gauge bit 20 powered by the motor 10 has a bit face 22 with cutters 28 thereon and a gauge section 24 having a uniform diameter cylindrical surface 26. The gauge section 24 has an axial length at least 75% of the bit diameter. The axial spacing between the bit face and the bend of the motor housing is less than ten times the bit diameter. According to the method of the present invention, fluid is pumped through the downhole motor to rotate the bit at a speed of less than 350 rpm. A substantial portion of the curved borehole section may be drilled while sliding rather than rotating the motor housing.

Abstract: A well has a vertical casing with a window, and a lateral wellbore which communicates with the window, and which may have a casing or liner. A window assembly aligned with the window has respective passageways for first and second tubing strings, and has a concave surface for deflecting the first tubing string out into the lateral wellbore. The passageway for the second tubing string has a portion which is inclined at a very small angle with respect to a vertical centerline of the vertical casing. As the first tubing string is run into the vertical casing, a rotational locator is releasably coupled thereto by a soft release coupling mechanism. After the locator effects rotational orientation, the coupling mechanism is released and then permits the first tubing string to move therepast without damage. A seal assembly on the first tubing string is covered by a protective sleeve as it is inserted into the well, and exits the protective sleeve after entering the lateral wellbore.

Abstract: The present invention allows the load carrying capability of a drill bit journal bearing or bushing to be increased. The present invention increases the length of the journal bushing by using the ball bearings to retain the journal bushing at a desired location between the journal and the cutter cone assembly. Normally, the journal bushing is retained by a flange formed on the interior surface of the cutter cone assembly. In the present invention, this flange is removed, and the ball bearings are used as a retention device for the journal bushing. With the flange removed, the length of the journal bushing may be increased.

Abstract: A nozzle for a drill bit has an adjustable orifice, allowing a single nozzle to change the pressure drop for a given flow rate. This is accomplished by the use of two plates, each having a shaped aperture therein. The degree to which the two apertures are overlapped determines the size of the orifice. The movement of the apertures, and thus the size of the orifice, can be adjusted at the drilling site.

Abstract: The present invention allows the load-bearing capabilities of a drill bit thrust flange to be increased. The invention utilizes a thrust flange that is larger than the inside diameter of an associated drill bit journal bushing. The thrust flange may extend past the inside diameter of the journal bushing up to a distance equal to two times the thickness of the journal bushing. The invention may also utilize a thrust washer that is disposed adjacent the thrust flange to assist in bearing loads applied to the thrust flange.

Abstract: A downhole drilling efficiency sensor (DES) apparatus for use with drilling operations in oil and gas exploration, that accurately measures important drilling parameters at or near the drill bit in order to increase the effectiveness and productivity of the drilling operation. The parameters measured include weight-on-bit (WOB), torque-on-bit (TOB), bending-on-bit (BOB), annulus pressure, internal bore pressure, triaxial vibration (DDS—drilling dynamics sensor), annulus temperature, load cell temperature, and drill collar inside diameter temperature or thermal gradient across such drill collar. The direction of the bending-on-bit measurement is also determined with respect to the low side of the hole while rotating (or stationary) by using a triaxial vibration sensor and magnetometer array. Each of the parameters are known to be important factors in determining the direction, rotation, and rate of drilling.

Abstract: A pressure gauge in which the displacement tip of the Bourdon tube is sealed and secured to a bracket of an amplifier movement by a selected solder composition affording a failure response to an encountered overpressure at a pressure value lower than the burst pressure of the Bourdon tube. Overpressure causes a fracture in the solder to be incurred enabling release of the overpressure while a throttle plug situated in the inlet path to the Bourdon tube severely restricts continuing gas flow to the fracture site. As a consequence, released flow from the solder fracture will be at a pressure insufficient to potentially cause explosion of the gauge case/lens to occur.

Abstract: A pressure compensating assembly for use in roller cone drilling bits of the sealed bearing type. The compensating assembly includes a hollow body arranged to fit into a cavity in the bit connected with the lubrication system of the bit and the hollow body includes a normally open lubricant passageway extending therethrough. A seal encircles the body on one side of the lubricant passageway and is arranged to sealingly engage the bit and an elastomeric, cup-shaped diaphragm is located on the body and has a lip arranged to sealingly engage the bit on the other side of the lubricant passageway. The diaphragm having a protuberance on the side of the diaphragm facing the passageway and sized to enter and close the passageway. The body, seal, and diaphragm being assembled into a unitary cartridge for introduction into the bit as a unit.

Abstract: An acoustic logging apparatus includes a tool body and a housing. A transducer operating in the bending mode is mounted in the housing. The transducer operates such that it is excited by or emits acoustic energy in only one of the two directions substantially perpendicular to the face of the transducer. The housing is mounted substantially removed from the axis of the body. An acoustic receiver includes an outer sleeve having a flange and a hat slidably mounted within the outer sleeve. The sliding of the hat compensates for variations in pressure and temperature. An acoustic transmitter includes a main housing and a hat slidably supported within the main housing. The sliding of the hat compensates for variations in pressure and temperature. Combinations of air gaps and o-rings in the transducer acoustically isolate a piezoelectric crystal from its housing and the housing from its enclosure. The acoustic receiver and acoustic transmitter are configured to be replaced in the field.

Abstract: A rotary cone drill bit is provided with at least one cutter cone assembly having a machined cutting structure which will maintain an effective cutting profile despite abrasion, erosion and/or wear of the associated cutting elements. The machined cutting structure may be formed on a generally cone shaped blank by a series of lathe turns and/or plunge cuts. The cutting elements may be formed with an aggressive cutting profile. For one application, the crest of each cutting element has the general configuration of an ogee curve. A layer of hardfacing material may be applied over all or selected portions of the machined cutting structure.

Abstract: A fail-safe tubular receiving member for use in combination with a latch assembly to longitudinally support and rotationally orient the latch assembly in a wellbore. The latch assembly includes at least one outwardly biased, radially movable latch member which is receivable within a bore of the receiving member. A first recessed area and a second recessed area, accessible from the first recessed area, are defined by the bore. The first recessed area defines a first increased radial distance and is configured so that upon longitudinal alignment of the latch member and the first recessed area, the latch member moves radially outward for receipt in the first recessed area to support the latch assembly longitudinally such that longitudinal movement of the latch assembly relative to the receiving member further downhole is prevented.

Abstract: A downhole tool for use at or near the bit measures the vibrations at or near the bit. The tool uses statistical techniques to choose strong events. The tool sends data regarding the strong events to the surface via telemetry.

Abstract: An apparatus and method for implementing azimuthal capabilities on electromagnetic wave resistivity well logging tools. The apparatus comprises a structurally simple antenna shield positioned around either the transmitting or receiving antennas, or both, positioned on the well logging tool on the drill string. The shields partially surround the tool and provide an electromagnetic barrier for either the transmission or reception of electromagnetic waves, as the case may be. Positioned on the shield are appropriately placed and sized windows through which electromagnetic waves may either be transmitted or received, depending upon the function of the antenna that the shield surrounds. Variations in window dimensions allow optimization of the device for use in conjunction with a variety of formations and a variety of drill mud characteristics.

Abstract: The present invention is directed to a downhole apparatus for quickly generating and regulating variable output electric power by varying the alignment of a pair of axially adjacent permanent magnets rotating within an armature having electrically conductive windings. Each of the permanent magnets comprises a plurality of permanent magnetic segments having circumferentially alternating magnetizations. One of the permanent magnets is fixed to the drive shaft, and the other permanent magnet is movably mounted on the drive shaft to enable the alignment or misalignment, as desired, of the magnetizations of the respective magnetic segments on the pair of permanent magnets. When the magnetizations are completely aligned, the maximum electrical power is generated in the windings of the main armature; conversely, when the magnetizations are completely misaligned, zero electrical power is generated.

Abstract: Subsurface wellbore conditions are measured directly in the wellbore while the fluid circulation system is not pumping. The measured values are recorded at the subsurface location and subsequently transmitted to the well surface when circulation is resumed using fluid pulse telemetry (FPT). Real-time measurements made when the fluids are circulating are transmitted real time using FPT. Axially spaced measurements are used to obtain differential values. The apparatus of the invention comprises an assembly carried by a drill string that is used to selectively isolate the area within the well that is to be evaluated. The apparatus includes an assembly having axially spaced inflatable well packers that are used to isolate an uncased section of the wellbore. The apparatus is equipped with self-contained measuring and recording equipment, a fluid receiving reservoir, circulation valving, measurement while drilling equipment, and automated controls.

Abstract: Drilling fluid additives are designed to increase the density of drilling fluids while minimizing the increase in the resistance to flow of the drilling fluid. In particular, barite particles are added to the drilling fluid as a weight material where the barite particles include at least 85% by weight particles less than 75 microns and greater than 6 microns in equivalent spherical diameter.

Abstract: An insert is provided for a rock bit for drilling bore holes in the ground and other downhole tools. The cutting portion of the inserts consist of encrusted cubic boron nitride pellets, tungsten carbide particles and a binder material which are fused together to form a unitary body. The cubic boron nitride particles of the fused insert are cubic in structure and substantially free of heat degradation and resultant hexagonal crystalline structure in response to fusing the elements together in a single step of simultaneously heating and compacting the elements.

Abstract: A method and system for engineering a drilling bit program linked to rock removal at a cutting element/formation interface and specific to drilling of one or more wells in a given geographic area is disclosed. The system includes a first arrangement for planning the drilling of a particular well based upon a cascaded planning input and providing an engineered output which is a function of the cascaded planning input, wherein a level of the engineered output being dependent upon a level of the cascaded planning input. A second arrangement is provided for implementing the engineered output in the drilling of the particular well is also provided. Lastly, a third arrangement is provided for evaluating the implementation of the engineered output for the drilling of the particular well and providing an evaluation output. The evaluation output can be used by the planning arrangement as additional planning input for planning the drilling of a subsequent well in the geographic area.

Abstract: The present invention is directed to a downhole, high-current, low-impedance, feed-through connector for passing electrical current, preferably high frequency AC current, between a tool compartment having relatively high pressure and another tool compartment having relatively low pressure. The primary intended application of the present invention is to connect a radio frequency transmitter/receiver antenna to the antenna's tuning capacitors, but the present invention is applicable to any downhole application requiring the transmission of high electrical current across a barrier having a high pressure differential. This invention minimizes the force acting on the connector due to the high pressure differential by providing a conductor preferably having either a wave-like cross-section or a multi-finned cross-section, thereby minimizing the overall cross-sectional area of the connector yet providing sufficient cross-sectional area of the conductor to carry the necessary amount of electrical current.