Patents Assigned to Drill Systems Inc.
  • Publication number: 20220143720
    Abstract: Embodiments of a reamer of the present invention generally include a body, one or more attachment members, one or more sub-body members that are reversibly attachable to the attachment members and contain one or more blades containing cutting elements, one or more nozzles, each disposed on the collar (tubular section) proximate a portion of the cutting structure, such that fluid flowing through a nozzle is directed tangentially along a series of cutting elements disposed along the cutting structure. Additional embodiments include sub-body members and/or attachment members that facilitate bi-directional excavation and/or rotational operation of the reamer. Embodiments of methods of using apparatuses of the present invention are also provided.
    Type: Application
    Filed: November 10, 2021
    Publication date: May 12, 2022
    Applicant: Inrock Drilling Systems, Inc.
    Inventors: David B. Wagner, Jerald C. Shipley, Amar Patel
  • Publication number: 20210372202
    Abstract: Embodiments of a reamer of the present invention generally include a front end containing components, such as pie wedge-shaped corebuster components, that are substantially axially disposed with respect to the axis of rotation of the reamer, wherein the pie wedges include abrasion-resistant inserts, which may be cylindrical in shape, oriented substantially longitudinally with respect to the axis of rotation of the reamer. Embodiments of a method of using an apparatus of the present invention are also provided.
    Type: Application
    Filed: May 10, 2021
    Publication date: December 2, 2021
    Applicant: Inrock Drilling Systems, Inc.
    Inventors: David B. Wagner, Jerald C. Shipley
  • Patent number: 10428586
    Abstract: Embodiments of a reamer of the present invention generally include a substantially tubular body sub, a substantially planar base plate having one or more receiving cavities disposed therein, one or more gussets, a fluid chamber, and a plurality of leg/cone assemblies having a leg end and a cone end; wherein the base plate is disposed around the body sub and stabilized by the gussets, and each leg end comprises an exterior surface geometry complementary to the interior surface geometry of a base plate receiving cavity and is insertable into and affixable therein. The receiving cavities are constructed in defined locations and orientations in the base plate and the leg/cone assemblies are precisely formed such that insertion of the leg end into the receiving cavity accurately and precisely disposes the cutting component about the reamer. Embodiments of methods of providing and using an apparatus of the present invention are also provided.
    Type: Grant
    Filed: December 1, 2016
    Date of Patent: October 1, 2019
    Assignee: Inrock Drilling Systems, Inc.
    Inventors: David B. Wagner, Robert H. Slaughter, Jr., Brent Lane
  • Publication number: 20170167202
    Abstract: Embodiments of a reamer of the present invention generally include a substantially tubular body sub, a substantially planar base plate having one or more receiving cavities disposed therein, one or more gussets, a fluid chamber, and a plurality of leg/cone assemblies having a leg end and a cone end; wherein the base plate is disposed around the body sub and stabilized by the gussets, and each leg end comprises an exterior surface geometry complementary to the interior surface geometry of a base plate receiving cavity and is insertable into and affixable therein. The receiving cavities are constructed in defined locations and orientations in the base plate and the leg/cone assemblies are precisely formed such that insertion of the leg end into the receiving cavity accurately and precisely disposes the cutting component about the reamer. Embodiments of methods of providing and using an apparatus of the present invention are also provided.
    Type: Application
    Filed: December 1, 2016
    Publication date: June 15, 2017
    Applicant: Inrock Drilling Systems, Inc.
    Inventors: David B. Wagner, Robert H. Slaughter, JR., Brent Lane
  • Patent number: 8047306
    Abstract: A low speed alternating current motor having motor shaft speeds of about 300 is provided, and such motor has application in numerous industries and devices, such as, for example, in top drive drilling systems. Because of the low shaft speed, mechanical speed reduction equipment may not be necessary. In addition, the motor shaft may be hollow to facilitate the flow of fluid, such as, for example, drilling mud.
    Type: Grant
    Filed: February 25, 2009
    Date of Patent: November 1, 2011
    Assignee: LeTourneau Technologies Drilling Systems, Inc.
    Inventors: Kevin R Williams, Alvie E. Howard, Jr., Daniel F. McNease, Rudy Harris, Richard Bradley
  • Patent number: 7500531
    Abstract: A low speed alternating current motor having motor shaft speeds of about 300 is provided, and such motor has application in numerous industries and devices, such as, for example, in top drive drilling systems. Because of the low shaft speed, mechanical speed reduction equipment may not be necessary. In addition, the motor shaft may be hollow to facilitate the flow of fluid, such as, for example, drilling mud.
    Type: Grant
    Filed: October 3, 2006
    Date of Patent: March 10, 2009
    Assignee: LaTourneau Technologies Drilling Systems, Inc.
    Inventors: Kevin R Williams, Alvie E. Howard, Jr., Daniel F. McNease, Rudy Harris, Richard Bradley
  • Publication number: 20020053470
    Abstract: The device contemplated provides a method for positioning the drill bit in a drilling operation to achieve small changes in hole angle or azimuth as drilling proceeds. Two different positions are available to the operator. The first is a straight ahead position where the tool essentially becomes a packed hole stabilizer assembly. The second position tilts the bit across a rotating fulcrum to give a calculated offset at the bit-formation interface. The direction that the bit offset is applied in relation to current hole direction is controlled by positioning the orienting pistons prior to each drilling cycle, through the use of current measurement-while-drilling (MWD) technology. Components of the tool comprise a MWD housing, upper steering and drive mandrel, non-rotating position housing, lower drive mandrel splined with the upper mandrel, rotating fulcrum stabilizer and drill bit.
    Type: Application
    Filed: July 17, 2001
    Publication date: May 9, 2002
    Applicant: Canadian Downhole Drill Systems Inc.
    Inventors: Paul Noe, David P. Kutinsky
  • Patent number: 6378630
    Abstract: A locking swivel device is provided for connection with a proximal end of a drill string and for conducting a drilling fluid to the drill string. The device is comprised of a housing and a mandrel rotatably supported within the housing such that an annular space is defined between the housing and the mandrel, wherein one of the housing and the mandrel is connectable with the drill string such that the drill string rotates therewith. A clutch assembly is positioned within the annular space which is actuatable between an engaged condition in which the clutch assembly engages the housing and the mandrel in order to inhibit the rotation of the mandrel relative to the housing and a disengaged condition in which the clutch assembly disengages the housing and the mandrel in order to permit the rotation of the mandrel relative to the housing. The clutch assembly is actuated to the engaged condition by a pressure exerted by the drilling fluid.
    Type: Grant
    Filed: December 10, 1999
    Date of Patent: April 30, 2002
    Assignee: Canadian Downhole Drill Systems Inc.
    Inventors: Leonardo Ritorto, Robert Roszak
  • Patent number: 6263986
    Abstract: A hydraulic drilling jar for use in association with downhole drilling and adaptable for connection between components of a drill string or the like. The hydraulic drilling jar generally comprises an outer generally hollow hydraulic housing, an inner mandrel assembly, an anvil portion, a hammer portion, and a hydraulic valve. The hydraulic housing has an enclosed first end and an open second end with the first end releasably securable to a first component of the drill string. The mandrel has a first end releasably securable to a second component of the drill string and a second end slidably receivable within the open second end of the hydraulic housing to forming an internal fluid chamber between the mandrel and the housing. The mandrel is also slidable within the outer housing from a contracted position to an extended position. The hydraulic housing and the mandrel operatively connect the first and second components of the drill string.
    Type: Grant
    Filed: March 29, 2000
    Date of Patent: July 24, 2001
    Assignee: Canadian Downhole Drill Systems, Inc.
    Inventors: Perry E. Massner, Darren L. Stang
  • Patent number: 6145602
    Abstract: A downhole tool catcher which includes a bottom hole assembly formed of an inner tubular in an outer tubular, an external housing connected to the outer tubular, and a washpipe extending from the inner tubular into the external housing, the washpipe having an external shoulder located uphole of an internal shoulder on the external housing, the external shoulder and internal shoulder being configured to engage each other upon movement of the external housing in an uphole direction in relation to the washpipe. In a preferred embodiment of the invention, the bottom hole assembly includes a mud motor.
    Type: Grant
    Filed: March 5, 1999
    Date of Patent: November 14, 2000
    Assignee: Canadian Downhole Drill Systems Inc.
    Inventor: David Kutinsky
  • Patent number: 6073707
    Abstract: A downhole drill system comprising a drill string, a drill bit terminating the drill string, a bent sub in the drill string above the drill bit, a motor housing in the drill string above the drill bit and a downhole sub connected within the drill string to the motor housing. The downhole sub comprises an adaptor housing in the drill string above the motor housing, a mandrel connected to the adaptor housing, the mandrel having a shoulder facing the adaptor housing, the mandrel shoulder and the adaptor housing together forming an annular recess, a kick pad mounted for rotation in the annular recess and movable around the annular recess when the mandrel is disengaged from the adaptor housing and a lock mechanism for locking the kick pad in a fixed position relative to the adaptor housing when the mandrel is engaged with the adaptor housing.
    Type: Grant
    Filed: April 9, 1998
    Date of Patent: June 13, 2000
    Assignee: Canadian Downhole Drill Systems Inc.
    Inventors: Paul Noe, David Kutinsky
  • Patent number: 5971078
    Abstract: A downhole retrieving tool, in which a tubular member has a tubing string connector end and a conical retrieving dish on the tubular member spaced from and opening towards the tubing string connector end. Stabilizers are spaced around the tubular member at the tubing string connector end. A retrievable whipstock comprises a concave, with a recess formed in the concave between upper and lower conical walls. The upper side wall intersects the face of the concave to form an anchor point. A method for retrieving a downhole tool, such as a whipstock, in a well, in which a retrieving tool having a retrieving dish is lowered into a well, inserted into the recess to engage an anchor point, and removed from the well. Fluid may be injected through circumferentially spaced fluid passageways communicating with the bore of the tubular member to remove unwanted material from the recess.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: October 26, 1999
    Assignee: Canadian Downhole Drill Systems Inc.
    Inventors: Leonardo Ritorto, Dave L. Heinley
  • Patent number: 5664891
    Abstract: A bearing assembly for bearing tensile and compressive axial loads. In preferred embodiments, the invention is a bearing assembly for use downhole, including a first member and a second member with coinciding central longitudinal axes, and a thrust bearing subassembly in a chamber between the first and second members defined by two shoulders of the first member and two shoulders of the second member. The second member is free to rotate, and has at least limited freedom to translate axially, relative to the first member. The thrust bearing subassembly's overall axial length is such that the first member can translate axially relative to the second member between a first configuration in which the thrust bearing subassembly bears a tensile axial load and a second configuration in which it bears a compressive axial load.
    Type: Grant
    Filed: March 5, 1996
    Date of Patent: September 9, 1997
    Assignee: Canadian Downhole Drill Systems, Inc.
    Inventors: David Peter Kutinsky, Raymond Samuel Livingstone, Raymond Dean Livingstone
  • Patent number: 5638910
    Abstract: A downhole sub for use in directional drilling with a bent sub attached to a drill bit. The drill bit is operated by a downhole motor. The downhole sub includes upper and lower tubular sections whose centers are offset from one another in the bend direction of the bent sub. The downhole sub includes an intermediate tubular section disposed between the upper and lower tubular sections, with the bore of the intermediate section included within overlap between extensions of each of the bores of the upper and lower tubular sections. The axes of the upper and lower tubular section are parallel and offset between about 1/4 inch and 2 inches. The intermediate section grades gradually into the upper and lower tubular sections. The downhole sub is used by incorporation into a drill string above the bent sub and spaced from the bend sufficiently to allow the drill string to use the downhole sub as a lever to force the drill bit into the wall of the borehole.
    Type: Grant
    Filed: July 26, 1995
    Date of Patent: June 17, 1997
    Assignee: Canadian Downhole Drill Systems Inc.
    Inventors: Paul Noe, David Kutinsky
  • Patent number: 5495901
    Abstract: An adjustable bent housing for use in downhole drilling which includes a housing, mandrel, ring and locking mechanism. The housing has a housing central axis, a downward facing end face defining a plane whose normal is offset from the housing central axis, and an inner shoulder parallel to the downward facing end face. The mandrel has a mandrel central axis, a first end dimensioned to fit inside the housing and having a downward facing outer shoulder defining a plane whose normal is offset from the mandrel central axis. The ring is axially slidable on the mandrel, with a ring central axis and an upward facing end face defining a plane whose normal is offset from the ring central axis. A locking mechanism, a mandrel head threaded onto the mandrel, engages and disengages the upward facing end face of the ring with the downward facing end face of the housing and simultaneously engages and disengages the inner shoulder of the housing with the outer shoulder of the mandrel.
    Type: Grant
    Filed: February 28, 1995
    Date of Patent: March 5, 1996
    Assignee: Canadian Downhole Drill Systems Inc.
    Inventors: Raymond D. Livingstone, David Kutinsky, Murray Wilson, Winston Smith
  • Patent number: 5337840
    Abstract: An improved mud motor system for drilling or workover down hole which includes an upper stator portion housed within a stator body connectedly engaged to a drill or workover string. The stator receives a flow of drilling mud through the drill or workover string, and flow of mud through a continuous bore of a certain profile within the stator, imparts rotation to the rotor. The lower end of the rotor is engaged to a first upper drive shaft, which is in turn connected to an upper and lower output shaft. Rotation of the rotor likewise imparts rotation to the drive and output shafts. There is provided a drill bit or specialty bit secured to the lower end of the lower output shaft which, when rotation is in effect, drills into the formation or performs various workover operations.
    Type: Grant
    Filed: January 6, 1993
    Date of Patent: August 16, 1994
    Assignee: International Drilling Systems, Inc.
    Inventors: Roger Chancey, Robert J. Champagne, Jr.
  • Patent number: 5248204
    Abstract: A mud motor bearing assembly is disclosed for an oil-lubricated downhole drill mud motor. A number of parallel sets of angular contact ball bearings are located between the mandrel and the bearing housing in a sealed, oil-filled chamber to provide all compressive thrust load bearing, extension thrust load bearing and radial load bearing capacity. Oil filled pistons at each end retard the progress of mud contamination into the inside of the chamber containing the ball bearings.
    Type: Grant
    Filed: February 14, 1992
    Date of Patent: September 28, 1993
    Assignee: Canadian Downhole Drill Systems, Inc.
    Inventors: Raymond S. Livingston, David P. Kutinsky
  • Patent number: 5000723
    Abstract: A rotor adapter for connection between a drive shaft having eccentric motion and a driven shaft having circular motion within a downhole mud motor. The rotor adapter has two symmetrical ends on either end of a rotor adapter shaft. Each end includes a coupler defining a socket for receiving one end of the rotor adapter shaft. A thrust ball is located between the rotor adapter shaft and the coupler and seated in pockets that have radii larger than the thrust ball and depths shallower than the radius of the thrust ball. Circumferentially spaced pockets around the rotor adapter shaft near the end of the shaft fit steel balls which protrude into complementary pockets on the coupler. The coupler pockets are cylindrical and plugged from the outside with plugs. The plugs are secured in place with the steel balls in the complementary pockets. The pockets on the rotor adapter shaft are elongated in the axial direction of the rotor adapter shaft to allow tilting of the rotor adapter shaft.
    Type: Grant
    Filed: April 21, 1989
    Date of Patent: March 19, 1991
    Assignee: Canadian Downhole Drill Systems Inc.
    Inventor: Ray Livingstone
  • Patent number: 4685895
    Abstract: A stabilizing mechanism for guiding drill direction of a flexible drill string when drilling the straight portion of a deviated well bore. The stabilizing mechanism comprises a tubular mandrel adapted for connection between the flexible drill string and a drill bit. The mandrel has at least two, reduced diameter areas spaced apart and disposed axially along its length. A non-rotating type stabilizer sleeve is positioned on each of the reduced diameter areas. Bearing means is provided at each end of each of the sleeves to reduce wear. The mandrel is capable of traversing a short radius curve of a deviated well.
    Type: Grant
    Filed: January 27, 1986
    Date of Patent: August 11, 1987
    Assignee: Texas Eastern Drilling Systems, Inc.
    Inventor: James L. Hatten
  • Patent number: 4683964
    Abstract: A downhole drill bit drive apparatus comprises a tubular housing adapted to be secured to the downhole end of a drill string, a mandrel concentrically disposed within the housing and having one end adapted to be secured to a downhole rotary drive and an other end adapted to be secured to a drill bit, the housing and the mandrel defining a fluid flow passage for transmitting drilling fluid to a drill bit secured to the mandrel, bearing assembly disposed between the housing and the mandrel for permitting rotation of the mandrel within the housing and transmitting axial and radial loads between the housing and the mandrel, a first seal at one end of the bearing assembly defining one end of a bearing chamber for housing the bearing assembly and a lubricating fluid for lubricating the bearing assembly and being operable to seal the chamber from the fluid flow passage and maintain the pressure in the flow passage and in the chamber substantially at equilibrium, and a second seal at the other end of the bearing asse
    Type: Grant
    Filed: October 25, 1985
    Date of Patent: August 4, 1987
    Assignee: Maxi-Torque Drill Systems, Inc.
    Inventor: Kenneth H. Wenzel