Abstract: An automated tool changer system for a drilling or other type of machine tool system. A gripper apparatus transports tools held in a tool magazine to a tool working unit such as a drill spindle. The tool working unit is supported by an upper support beam above a workpiece-supporting table mounted for movement in an X-Y plane. The magazine is supported by a sliding carriage mounted on the upper support beam, and can be moved upwardly and downwardly to insert and remove tools from the gripper apparatus. The gripper apparatus is supported by the X-Y table, and can be raised or lowered relative to the table during the tool changing operation. The gripper apparatus is provided with two possible grip pressures, and with a sensor for detecting the presence of the tool end at a predetermined grip jaw reference point. The sensor permits the tool to be inserted into the spindle chuck with a predetermined length of tool extending from the chuck.

Abstract: A high speed drilling system is disclosed for high spped drilling of very small holes in workpieces such as printed circuit boards. The A-Y positioning system includes air bearings to provide lift between the stationary guide beams, the crossbeam and the top table, and further includes a vacuum preloading apparatus for providing a preloading force between the table and the guide beam. The preload force dampens Z axis oscillations which can result in drill bit breakage. The top table is a lightweight honeycomb structure, whose effective rigidity is virtually that of the guide beam due to the vacuum preloading. The system includes pairs of spindles, one a conventional spindle for drilling holes large than about 0.125 inches, and the other a high speed spindle for drilling holes in the range of about 0.003 to 0.125 inches. The high speed spindle includes a stationary spindle body carry the stator of the rotary drive motor. Only the spindle rotor is translated along the Z axis to perform the drilling movements.

Abstract: A high speed drilling system is disclosed for high speed drilling of very small holes in workpieces such as printed circuit boards. The X-Y positioning system includes air bearings to provide lift between the stationary guide beams, the crossbeam and the top table, and further includes a vacuum preloading apparatus for providing a preloading force between the table and the guide beam. The preload force dampens Z axis oscillations which can result in drill bit breakage. The top table is a lightweight honeycomb structure, whose effective rigidity is virtually that of the guide beam due to the vacuum preloading. The system includes pairs of spindles, one a conventional spindle for drilling holes larger than about 0.125 inches, and the other a high speed spindle for drilling holes in the range of about 0.003 to 0.125 inches. The high speed spindle includes a stationary spindle body carrying the stator of the rotary drive motor.

Abstract: A drilling spindle having a pressure foot is disclosed for handling drilling tools having relatively large diameter shank regions and relatively small diameter drilling bit portions regions. The pressure foot assembly includes a shutter plate which contacts and clamps the workpiece during drilling operations. The shutter plate translates along an axis transverse to the rotor axis to align either a small aperture or a large aperture with the rotor axis. The small aperture is sized to receive the drilling tool region of the drill, and permits the drilling region to be extended therethrough while providing good clamping of the workpiece during drilling. The large aperture is sized to receive the shank region of the tool, and permits the tool to be inserted or withdrawn from the spindle during tool changing operations.

Abstract: A high speed drilling system is disclosed for high speed drilling of very small holes in workpieces such as printed circuit boards. The X-Y positioning system includes air bearings to provide lift between the stationary guide beams, the crossbeam and the top table, and further includes a vacuum preloading apparatus for providing a preloading force between the table and the guide beam. The preload force dampens Z axis oscillations which can result in drill bit breakage. The top table is a lightweight honeycomb structure, whose effective rigidity is virtually that of the guide beam due to the vacuum preloading. The system includes pairs of spindles, one a conventional spindle for drilling holes larger than about 0.125 inches, and the other a high speed spindle for drilling holes in the range of about 0.003 to 0.125 inches. The high speed spindle includes a stationary spindle body carrying the stator of the rotary drive motor.