Abstract: The present invention provides an improved apparatus for mounting an electronic device such as a sonde therein for use in directional drilling. Such an apparatus includes an elongated housing having projections at opposite ends of the housing for connecting the housing to other components of the boring machine, an elongated internal chamber configured to receive an electronic device therein and having an elongated access opening which extends along an exterior surface of the housing, and a cover sized to close the access opening, the cover having a first hole extending therethrough.

Abstract: A pipe bursting system of the invention operates by compaction rather than by reaming. The system includes a conventional directional boring machine, a drill string, and a pipe burster attached to the terminal end of the drill string. A pipe burster according to the invention includes a frame having a front connecting portion configured for connection to a drill string that can pull and rotate the frame about an axis of rotation, at least two axles mounted on the frame, and rollers mounted on each axle. Each roller has a curved outer surface forwardly inclined towards the axis of rotation of the frame, whereby rotation of the frame about its axis of rotation results in rotation of the rollers when the curved outer surfaces of the rollers engage a cylindrical inner surface of a pipe being burst.

Abstract: A drill bit suited for impact-assisted directional boring in rock includes a bit body having a frontwardly facing, circular main cutting surface having a number of main cutting teeth disposed thereon. A gage cutter extends radially outwardly from the main cutting surface, which gage cutter mounts at least one frontwardly facing gage cutting tooth thereon suitable for cutting in a circle during straight boring and over an angle defined by less than a full rotation of the bit in order to steer the bit. A heel on an outer side surface of the bit body at a position opposite to and behind the gage tooth provides a reaction surface for the gage cutter. The bit body and gage cutter have a nearly circular side profile along a front portion thereof such that a maximum radial clearance between the side profile and a side wall of a hole being drilled is not greater than about 10 percent of the radius of a circle cut by the gage tooth.

Abstract: A drill head of directional boring includes a bit, a holder for a device for detecting angular orientation of the bit, and a hammer including a striker, wherein the bit assembly, holder and hammer are connected head to tail with the bit at a front end. The bit has a frontwardly facing main cutting surface having a plurality of main cutting teeth disposed thereon and a gage tower extending radially outwardly from the main cutting surface, which gage tower has at least one frontwardly facing gage cutting tooth thereon suitable for cutting over an angle defined by less than a full rotation of the bit. In one embodiment, the main cutting surface is substantially flat and circular and has fluid ejection ports thereon, and the drill head has passages for conducting a drill fluid therethrough to the ejection ports.

Abstract: An apparatus for mounting an electronic device therein for use in an underground boring machine includes an elongated housing having an elongated, lengthwise central cavity opening at one end thereof, a cartridge containing a sonde therein, which cartridge fits in the cavity; and a keying mechanism for securing the cartridge and sonde in a predetermined orientation relative to the housing when the cartridge is inserted into the cavity through the opening. One or more lengthwise fluid passages isolated from the cavity extend through the housing. A sonde housing of the invention may be used with a drill string and bit assembly in directional boring.

Abstract: A bit for directional boring according to the invention includes a bit body having a frontwardly facing sloped face effective for steering the bit in dirt. The sloped face defines a steering plane that defines an acute included angle relative to a lengthwise axis of rotation of the bit. A connection is provided at the rear of the bit body permitting the bit to be removably mounted at the lead end of a drill string, and one or more internal passages are provided in the bit body for carrying a drilling fluid to a front end of the bit body. A first cutting tooth is mounted on the bit body and extends frontwardly from the bit body at a first angle that causes the first tooth to cut along a first circular path as the bit rotates.

Abstract: A drill head for an apparatus for directional boring according to the invention includes a bit, a holder for a device for detecting angular orientation of the bit, and a hammer including a striker for delivering impacts to the bit, wherein the bit assembly, holder and hammer are connected head to tail with the bit at a front end. The bit of the invention has a frontwardly facing main cutting surface having a plurality of main cutting teeth disposed thereon and a gage tower extending radially outwardly from the main cutting surface, which gage tower has at least one frontwardly facing gage cutting tooth thereon suitable for cutting over an angle defined by less than a full rotation of the bit. The device for detecting angular orientation is in a predetermined alignment with the gage tower so that it determines the orientation of the gage tower relative to the axis of rotation of the drill head.

Abstract: The present invention provides an improved apparatus for mounting an electronic device such as a sonde therein for use in directional drilling. Such an apparatus includes an elongated housing having projections at opposite ends of the housing for connecting the housing to other components of the boring machine, an elongated internal chamber configured to receive an electronic device therein and having an elongated access opening which extends along an exterior surface of the housing, and a cover sized to close the access opening, the cover having a first hole extending therethrough.

Abstract: A drill head for an apparatus for directional boring according to the invention includes a bit, a holder for a device for detecting angular orientation of the bit, and a hammer including a striker for delivering impacts to the bit, wherein the bit assembly, holder and hammer are connected head to tail with the bit at a front end. The bit of the invention has a frontwardly facing main cutting surface having a plurality of main cutting teeth disposed thereon and a gage tower extending radially outwardly from the main cutting surface, which gage tower has at least one frontwardly facing gage cutting tooth thereon suitable for cutting over an angle defined by less than a full rotation of the bit. The device for detecting angular orientation is in a predetermined alignment with the gage tower so that it determines the orientation of the gage tower relative to the axis of rotation of the drill head.

Abstract: The invention provides a rock drilling bit with a plurality of cutting teeth raked into the cut of the drilling bit. Such teeth are oriented at an angle of at least about 30 degrees relative to an imaginary line normal to a front surface of the cutting head from which the cutting teeth project. Such an arrangement provides the desired shear cutting force against the rock face while simultaneously reducing the shock and vibration applied to sonde housing and the drill string. The bit according to the invention may further incorporate a rear, frustoconical crushing surface that defines a space or zone crescent-shaped in cross-section that narrows from front to rear, and an improved replacable tooth for use on a rock drilling bit.

Abstract: A drill head for an apparatus for directional boring includes a bit having a cutting portion for use in steering, such as a gage tower mounted with carbide studs, suitable for cutting both hard and soft rock, a holder for a device for detecting angular orientation of the bit, and a pneumatic hammer connected head to tail with the bit at the front end. The valve in the hammer initiates reciprocation of the hammer in response to rearward movement of the bit, such as in response to a pushing force exerted by the drill string. The drill string components are preferably keyed to one another so that the orientation of the cutting portion of the bit used for steering is automatically matched to the position of the sonde. The sonde may project laterally so that its mass centroid is on the opposite side of the cutting portion of the bit used for steering to provide better cutting action. Such a drill head is suited for drilling in soil, soft rock and hard rock conditions.

Abstract: An improved drill bit for directional drilling includes a housing or headpiece having means at a rear end thereof for mounting the bit on a trailing component of a drill head, and passages for ejection of drilling fluid into a borehole. A first axle is mounted to extend forwardly from a front end of the housing, and a first roller is rotatably mounted on the first axle. The first roller has cutting projections such as carbide studs thereon and extends outside of the outer diameter of the housing by a distance which defines the size of the borehole when the drill bit is rotated over 360 degrees. A second axle is mounted to extend from the front end of the housing, and a second roller is rotatably mounted on the second axle at a position offset from the first axle. The second roller extends slightly outside of the outer diameter of the housing, but by a distance less than the distance the first roller extends outside of the housing.

Abstract: An improved jaw for a rod gripping device is provided including a front, rod engaging face with a plurality of teeth or studs made of a material harder than the jaw body, such as tungsten carbide, with the studs positioned to engage an outer rounded rod surface. In one embodiment, the studs are oriented radially inward toward a longitudinal axis defined by the rod engaging surface. The rod engaging face of the jaw may have a concave shape in its lengthwise direction, thus being adapted to grasp a cylindrical member such as a rod or pipe section. A tool for gripping a rod including a pair of jaws is also provided.

Abstract: A method is provided for removing an expander from a ground piercing tool of the type having an elongated tubular tool body with a front nose and a striker disposed for reciprocation within an internal chamber of the body to impart impacts to an impact surface for driving the tool forwardly through the ground. The expander is tightly fitted onto the nose of the tool body. The method of the invention uses a pulling device comprising a pair of arms ending in hooks and mounted at ends opposite the hooks to a yoke having a threaded hole therethrough, and a screw including a threaded stem inserted through and threadedly coupled with the hole. Suitable means are provided for engagement with a device for turning the screw.

Abstract: An impact boring tool according to the invention suitable for using with a directional boring machine has a tubular housing and a head mounted at a front end of the housing. The head preferably includes a chisel configured for breaking loose rocks and stones encountered in soil. A striker is disposed within the housing for delivering an impact force to the head, either directly or through one or more intervening parts. A trigger mechanism causes the striker to deliver an impact to the head and chisel only when an external force exerted on the impact tool in its lengthwise direction exceeds a predetermined level. This predetermined level generally coincides with a maximum effective amount of pushing or pulling force for moving the tool through the ground exerted by an external device such as a directional boring machine.

Abstract: A ground piercing tool has an elongated tubular tool housing and a striker that reciprocates within an internal chamber of the housing. The striker impacts a front impact surface and drives the tool through the ground. An air distributing mechanism causes the striker to reciprocate in response to a supply of compressed fluid. An anvil providing a front impact surface is disposed in a front end opening of the tool housing. The anvil has a rear frustoconical portion that engages a like-shaped forwardly tapering inner wall of the housing and a lengthwise bore that has an enlarged diameter portion. A chisel is slidably disposed in the bore of the anvil and has an outwardly opening annular groove. A spring is confined in compression in a space defined by the annular groove of the chisel and the enlarged diameter portion of the anvil bore. The spring urges the rear end of the chisel to protrude rearwardly from the bore of the anvil a predetermined distance.

Abstract: A ground piercing tool of the invention includes an elongated tubular housing having front and rear openings, a head including an anvil secured in the front opening of the housing, a striker disposed for reciprocation within an internal chamber of the housing to impart impacts to a rear impact surface of the anvil for driving the tool through the ground, a reciprocation mechanism for reciprocating the striker, and a tail assembly mounted in a rear end opening of the housing that secures the striker and reciprocation mechanism in the housing. A plastic tube forms the body of the housing, and the plastic tube is secured to the head. The reciprocation mechanism is preferably an air distributing mechanism that uses compressed air to reciprocate the striker.

Abstract: The invention provides an improved apparatus for directional boring and in particular an improved system for boring through hard and rocky substrates frequently encountered when boring under obstacles such as roadways. According to one aspect of the invention, a directional drilling apparatus includes a drilling head having a front face angled relative to the lengthwise axis of the tool and configured for steering the drilling apparatus, a housing having an internal chamber for mounting an electronic locating device therein rearwardly of the drilling head for transmitting a signal indicating the orientation of the angled face of the drilling head, and a joint at which the drilling head is removably mounted to the housing of the locating device.

Abstract: The invention provides an apparatus for mounting an electronic device therein for use in an underground boring machine. Such an apparatus includes an elongated housing having means at opposite ends of the housing for connecting the housing to other components of the boring machine and an elongated internal chamber configured to receive an electronic device such as a sonde therein and having an elongated access opening which extends along an exterior surface of the housing. A cover sized to close the access opening has edges that fit beneath one or more flanges of the housing. A retainer such as a roll pin is sized for insertion into openings in the cover and housing, which openings become aligned when the cover is positioned with the edges beneath the flange of the housing.

Abstract: The present invention provides a portable pulling apparatus suitable for mounting in an exit pit during installation of a pipeline. A portable pulling apparatus of the invention includes an elongated stake having a lower end portion configured for insertion into the ground and an upper end portion. A winch including a pulling cable is mounted on the upper end portion of the stake by a suitable fixture. The winch can then operate to exert a horizontal pulling force on a cable and is secured against movement when the lower end portion of the stake is inserted into the ground. Such a pulling apparatus can be used in a method of installing an underground pipe according to the invention.