Patents Assigned to Ecovative Design, LLC
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Patent number: 11932584Abstract: The method grows a mycelial mass over a three-dimensional lattice such that a dense network of oriented hyphae is formed on the lattice. Growth along the lattice results in mycelium composite with highly organized hyphae strands and allows the design and production of composites with greater strength in chosen directions due to the organized nature of the supporting mycelia structure.Type: GrantFiled: October 23, 2019Date of Patent: March 19, 2024Assignee: ECOVATIVE DESIGN LLCInventors: Eben Bayer, Gavin McIntyre
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Patent number: 11920126Abstract: The process of making a biocomposite material utilize a bacterial species and a fungal species in an agricultural feedstock composed of a substrate of non-nutrient discrete particles and a nutrient material wherein the bacterial species imparts mechanical properties to the biocomposite material and the fungal species binds the biocomposite material. Both bacterium and fungus can be genetically engineered to produce desired properties within the microbial communities.Type: GrantFiled: March 25, 2019Date of Patent: March 5, 2024Assignee: Ecovative Design LLCInventor: Damen Schaak
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Publication number: 20220396052Abstract: The method grows a mycelial mass over a three-dimensional lattice such that a dense network of oriented hyphae is formed on the lattice. Growth along the lattice results in mycelium composite with highly organized hyphae strands and allows the design and production of composites with greater strength in chosen directions due to the organized nature of the supporting mycelia structure.Type: ApplicationFiled: October 23, 2019Publication date: December 15, 2022Applicant: Ecovative Design LLCInventors: Eben Bayer, Gavin McIntyre
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Patent number: 11420366Abstract: The method of making a compressed biocomposite body includes compressing a mass of biocomposite material comprised of discrete particles and a network of interconnected glucan-containing mycelia cells in the presence of heat and moisture into a compressed body having a density in excess of 18 pcf. Compression may take place batch wise in a press or continuously in a path of narrowing cross-section defined by a series of heated rollers.Type: GrantFiled: September 7, 2016Date of Patent: August 23, 2022Assignee: Ecovative Design LLCInventors: Gavin R. McIntyre, Jeffrey D. Betts, Gregory Tudryn, Liam Mooney
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Patent number: 11359074Abstract: A mycological biopolymer material is subjected to treatment in one or more solutions that work to enhance and/or retain the inherent material properties of the material. In one embodiment, the solution is an organic solution; in another embodiment, the solution is an organic solvent with a salt; in another embodiment, the solution is an organic solvent phenol and/or polyphenol; and in another embodiment, a series of such solutions is used.Type: GrantFiled: March 29, 2018Date of Patent: June 14, 2022Assignee: ECOVATIVE DESIGN LLCInventors: Jessica Kaplan-Bie, Gavin R. McIntyre, Lucy Greetham, Ian Bonesteel, Alex Carlton, Eben Bayer
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Patent number: 11359174Abstract: The invention describes a methodology for production of a secondary extra-particle fungal matrix for application as a mycological material, manufactured via a Type II actively aerated static packed-bed bioreactor. A pre-conditioned air stream is passed through a substrate of discrete elements inoculated with a filamentous fungus to form an isotropic inter-particle hyphal matrix between the discrete elements. Continued feeding of the air through the substrate of discrete elements and isotropic inter-particle hyphal matrixes develops an extra-particle hyphal matrix that extends from an isotropic inter-particle hyphal matrix in the direction of airflow into a void space within the vessel.Type: GrantFiled: August 23, 2019Date of Patent: June 14, 2022Assignee: Ecovative Design LLCInventors: Jacob Michael Winiski, Peter James Mueller
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Patent number: 11343979Abstract: The process for producing mycelium biomaterial provides fresh oxygen to the growing mycelium biomaterial while removing waste heat and waste carbon dioxide by forced aeration through large volumes of material. In a first phase of fungal expansion, humidified air at a programmed temperature is passed upwardly and through a fungal inoculated substrate of discrete particles to allow the fungal inoculum to expand and dominate the substrate. Nutrient is added to the inoculated mixture and a second phase of fungal expansion is performed wherein humidified air at a programmed temperature is passed upwardly and through the nutrient enriched fungal inoculated substrate to allow the fungal inoculum to bond the discrete particles into a self-supporting biocomposite. The process and apparatus of the invention allows for the processing of grown materials bound by mycelium at depths of greater than 6? and particularly in the range of from 24? to 28?.Type: GrantFiled: May 22, 2019Date of Patent: May 31, 2022Assignee: Ecovative Design LLCInventors: Peter James Mueller, Jacob Michael Winiski, Meghan Anne O'Brien
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Patent number: 11293005Abstract: The process of making a mineralized mycelium scaffolding requires obtaining a scaffold of fungal biopolymer having a network of interconnected mycelia cells, functionalizing the biopolymer to create precursor sites and thereafter mineralizing the scaffold with one of silicates, apatites and carbonates. The mineralized mycelium scaffolding may be used for medical applications in place of mineralized collagen membranes and collagen/hydroxyapatite composite scaffolds.Type: GrantFiled: April 29, 2019Date of Patent: April 5, 2022Assignee: Ecovative Design LLCInventors: Alex Carlton, Gavin McIntyre
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Patent number: 11277979Abstract: A mycological biopolymer product consisting entirely of fungal mycelium is made by inoculating a nutritive substrate with a selected fungus in a sealed environment except for a void space, which space is subsequently filled with a network of undifferentiated fungal mycelium. The environmental conditions for producing the mycological biopolymer product, i.e. a high carbon dioxide (CO2) content (from 5% to 7% by volume) and an elevated temperature (from 85° F. to 95° F.), prevent full differentiation of the fungus into a mushroom. There are no stipe, cap, or spores produced. The biopolymer product grows into the void space of the tool, filling the space with an undifferentiated mycelium chitin-polymer, which is subsequently extracted from the substrate and dried.Type: GrantFiled: July 21, 2014Date of Patent: March 22, 2022Assignee: Ecovative Design LLCInventors: Lucy Greetham, Gavin R. McIntyre, Eben Bayer, Jacob Winiski, Sarah Araldi
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Patent number: 11266085Abstract: The method of growing a biopolymer material employs incubation of a growth media comprised of nutritive substrate and a fungus in containers that are placed in a closed incubation chamber with air flows passed over each container while the chamber is maintained with a predetermined environment of humidity, temperature, carbon dioxide and oxygen. The air flows may be directed parallel or perpendicularly to the surfaces of the growth media.Type: GrantFiled: November 14, 2018Date of Patent: March 8, 2022Assignee: ECOVATIVE DESIGN LLCInventors: Jessie Hannah Kaplan-Bie, Lucy Elaine Greetham, Ian Thomas Bonesteel, Gavin Reim McIntyre
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Publication number: 20210348117Abstract: The composite biomaterial employs a binding organism (a filamentous fungi that produce mycelium) based on the material physical properties required for the composite biomaterial and a modulating organism (bacteria, fungus or yeast) based on a desired effect of the modulating organism on the binding organism. The modulating organism is selected based on the desired effect on the binding organism.Type: ApplicationFiled: October 29, 2018Publication date: November 11, 2021Applicant: Ecovative Design, LLCInventor: Jacob Winiski
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Publication number: 20210317433Abstract: The process of making a biocomposite material utilize a bacterial species and a fungal species in an agricultural feedstock composed of a substrate of non-nutrient discrete particles and a nutrient material wherein the bacterial species imparts mechanical properties to the biocomposite material and the fungal species binds the biocomposite material. Both bacterium and fungus can be genetically engineered to produce desired properties within the microbial communities.Type: ApplicationFiled: March 25, 2019Publication date: October 14, 2021Applicant: Ecovative Design LLCInventor: Damen Schaak
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Publication number: 20210127601Abstract: The method of growing a biopolymer material employs incubation of a growth media comprised of nutritive substrate and a fungus in containers that are placed in a closed incubation chamber with air flows passed over each container while the chamber is maintained with a predetermined environment of humidity, temperature, carbon dioxide and oxygen. The air flows may be directed parallel or perpendicularly to the surfaces of the growth media.Type: ApplicationFiled: November 14, 2018Publication date: May 6, 2021Applicant: Ecovative Design LLCInventors: Jessie Hannah Kaplan-Bie, Lucy Elaine Greetham, Ian Thomas Bonesteel, Gavin Reim McIntyre
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Publication number: 20200239830Abstract: Several types of non-agricultural lignocellulosic waste media are disclosed for the growth of mycological biopolymers. The growth medium is comprised of a substrate with a composition of appropriate Carbon, Nitrogen and mineral components including but not limited to lipids, proteins, and other inherent nutrition requisite for mycelial growth. Specific examples are (1) a lignocellulosic material, (2) a mineral based material, (3) a non-toxic, organic or inorganic, non-lignocellulosic material, (4) a synthetically sourced and produced material, (5) a whole tree (flourized), and (6) an agar media.Type: ApplicationFiled: January 27, 2020Publication date: July 30, 2020Applicant: Ecovative Design LLCInventors: Megan A. O'Brien, Alex Carlton, Peter Mueller
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Publication number: 20200208097Abstract: The composite biomaterial employs a binding organism (a filamentous fungi that produce mycelium) based on the material physical properties required for the composite biomaterial and a modulating organism (bacteria, fungus or yeast) based on a desired effect of the modulating organism on the binding organism. The modulating organism is selected based on the desired effect on the binding organism.Type: ApplicationFiled: October 29, 2018Publication date: July 2, 2020Applicant: Ecovative Design, LLCInventor: Jacob Winiski
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Publication number: 20200157506Abstract: Several methods are described for generating mycelial scaffolds for use several technologies. In one embodiment, a mycelial scaffold is generated using a perfusion bioreactor system for cell-based meat technologies. In another embodiment, a mycelial scaffold is prepared for biomedical applications. The mycelial scaffolds may be generated from a liquid medium or from a solid substrate.Type: ApplicationFiled: November 19, 2019Publication date: May 21, 2020Applicant: Ecovative Design LLCInventors: Eben Bayer, Gavin McIntyre, Peter Mueller, Meghan O'Brien, Damen Schaak, Jacob Winiski, Alex Carlton
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Publication number: 20200146224Abstract: The method of growing a biopolymer material employs incubation of a growth media comprised of nutritive substrate and a fungus in containers that are placed in a closed incubation chamber with air flows passed over each container while the chamber is maintained with a predetermined environment of humidity, temperature, carbon dioxide and oxygen. The air flows may be directed parallel or perpendicularly to the surfaces of the growth media.Type: ApplicationFiled: November 14, 2018Publication date: May 14, 2020Applicant: Ecovative Design LLCInventors: Jessie Hannah Kaplan-Bie, Lucy Elaine Greetham, Ian Thomas Bonesteel, Gavin Reim McIntyre
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Publication number: 20200102530Abstract: The invention describes a methodology for production of a secondary extra-particle fungal matrix for application as a mycological material, manufactured via a Type II actively aerated static packed-bed bioreactor. A pre-conditioned air stream is passed through a substrate of discrete elements inoculated with a filamentous fungus to form an isotropic inter-particle hyphal matrix between the discrete elements. Continued feeding of the air through the substrate of discrete elements and isotropic inter-particle hyphal matrixes develops an extra-particle hyphal matrix that extends from an isotropic inter-particle hyphal matrix in the direction of airflow into a void space within the vessel.Type: ApplicationFiled: August 23, 2019Publication date: April 2, 2020Applicant: Ecovative Design LLCInventors: Jacob Michael Winiski, I, Peter James Mueller
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Patent number: 10589489Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The composite material is made by inoculating a substrate of discrete particles and a nutrient material with a preselected fungus. The fungus digests the nutrient material over a period of time sufficient to grow hyphae and to allow the hyphae to form a network of interconnected mycelia cells through and around the discrete particles thereby bonding the discrete particles together to form a self-supporting composite material.Type: GrantFiled: September 15, 2016Date of Patent: March 17, 2020Assignee: ECOVATIVE DESIGN LLCInventors: Eben Bayer, Gavin R. McIntyre
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Patent number: 10583626Abstract: The composite material is comprised of a substrate of discrete particles and a network of interconnected mycelia cells bonding the discrete particles together. The composite material is a made by inoculating a substrate of discrete particles and a nutrient material with a preselected fungus. The fungus digests the nutrient material over a period of time sufficient to grow hyphae and to allow the hyphae to form a network of interconnected mycelia cells through and around the discrete particles thereby bonding the discrete particles together to form a self-supporting composite material. In another embodiment, the fungus is allowed to grow as a fruiting body out of the substrate and within an enclosure to completely fill the enclosure to form a self-supporting structure.Type: GrantFiled: September 15, 2016Date of Patent: March 10, 2020Assignee: Ecovative Design LLCInventors: Eben Bayer, Gavin McIntyre