Abstract: An integrated compound reflector ceramic arc lamp comprises three internal mirrors. Top and bottom concave mirrors encircle the inter-electrode gap. The third mirror is convex and is mounted coaxially on the stem of the cathode and faces a sapphire window. Its appearance is like that of a 360 ° apron. Light rays emitted from the inter-electrode gap below a critical elevation angle will be reflected off the bottom concave mirror. Such rays bounce only once before exiting through the window to an external focus. Light rays emitted from the inter-electrode gap above the critical elevation angle, will be reflected off the top concave mirror. Such rays will bounce twice before exiting through the window to the focus. The rays that do reflect from the top concave mirror are directed to the convex cathode apron reflector, and from there will be reflected out the window to the focus.

Abstract: A low-cost ceramic arc lamp comprises an optical coating on a sapphire window, a window shell flange, and a body sleeve. A gas-fill tubulation attaches to the side of the body sleeve and permits a charge of xenon gas to be injected during manufacture. This contrasts with the prior art where the xenon gas is introduced through the anode base. A single-piece strut assembly is used that is compatible with mass-production techniques. The single-piece strut assembly supports and suspends a cathode inside an elliptical reflector. An anode flange replaces a more conventional shell, copper anode base, and base support ring. A tungsten anode completes the lamp. All of these parts are brazed together in an assembly process that is far less complex than the prior art.

Abstract: A xenon arc lamp is provided with an improved cathode support. The improvements reduce the number of assembly procedures and parts needed to produce an arc lamp. Such reduces the overall cost of manufacturing. The cathode suspension system is made by starting with a single piece of sheet Kovar material that is formed into a cup. Pieces are cut from the bottom of the cup such that three webs connect the outside ring to the center. The three webs each have a flap that is then folded back 90° to form a rigid strut arm. A tungsten cathode electrode is brazed at the center and apex of the three struts with a sleeve that helps bridge the fillet area.

Abstract: An arc lamp lightsource module comprises a removable lamp unit including an arc lamp attached to two radial electrode heatsinks that are in turn disposed in an insulating sleeve housing. A chassis has a catch and a clip to lock down the removable lamp unit. An igniter is included to power the arc lamp. A single fan and an air plenum are disposed in the chassis and provide for a cooling airflow that is split between the igniter and the two radial electrode heatsinks. A pair of machine screws provide electrical contact to each of the two radial electrode heatsinks and that have crowned heads for a smooth contact surface. A printed circuit board (PCB) has springboard cutouts and electrical pads providing for a spring-pressure electrical contact between the igniter and the arc lamp through the pair of machine screws.

Abstract: An improved arc lamp with a ceramic body, an anode supported by a base, and a cathode suspended by a strut system opposite to the anode, and having an inside volume filled with xenon gas. The improvements include a groove in the ceramic body such that an angled area is presented to a head area of the anode that reduces heat coupling by radiation. A neck in the anode provides for a thermal choking such that a head portion of the anode will elevate in temperature during operation. A cavity is relieved in the base and all around the anode to provide a fixed means for managing the temperature of a head portion of the anode during operation. A stem portion of the cathode has a reduced diameter for attachment to the strut system and this provides reduced optical blockage. A base for the anode has a longer length than its diameter for improved heat transfer to an anode heatsink.

Abstract: A power supply for a xenon arc lamp that will automatically shut down if the lamp current is too high, the lamp voltage is too high, or the lamp requires too many trigger pulses to ignite it. Such conditions indicate faults in the lamp itself and should not be operated this way for safety. Lamp-on and end-of-lamp-life indications are provided to the operator for maintenance. The cooling fan power supply must be normal or the lamp will be shut off or not started. In combination, such provide a lamp system that can safely operate at very high powers.

Abstract: A blue-light polymerizing system comprises a xenon arc lamp in which its sapphire window includes a blue-bandpass filter coating. This eliminates any external color filters that would otherwise be necessary for the polymerization of dental composite materials in a patient's mouth. The blue-bandpass filter coating causes the xenon arc lamp to heat an extra 10° C. higher than would otherwise be the case. So a special anode heatsink is fitted in which the front and back halves of each radial fin have been separated, and one of these groups of separated fins has been tilted off normal. Such changes the otherwise laminar airflow through the anode heatsink fins to a turbulent flow that is better able to collect heat and carry it off.