Abstract: The invention provides a mechanically rechargeable, electrochemical metal-air battery of the type having a plurality of metal-air cells, each of the cells comprising a housing having a base, two major surfaces and two minor surfaces, defining an interior space for containing therein a metal electrode, the electrode having an electrically conductive skeletal member encompassed by a rigid static bed of active anode material and the skeletal member including a heat-conductive, plate-like portion extending above the bed of anode material. The battery further comprises air flow directing means positioned adjacent to the extending plate-like portion, for directing a flow of air towards the surfaces of the plate for the removal of heat therefrom by forced convection.

Abstract: The invention provides a single pass wet fabrication process for preparing a gas diffusion electrode for metal-air batteries and fuel cells comprising:a) preparing an active-layer forming dispersion containing catalyzed carbon black, hydrophilic fluorinated polymer and particulate hydrophobic fluorinated polymer in a liquid medium;b) preparing a blocking-layer forming dispersion containing carbon black and particulate hydrophobic polymeric binders in a liquid medium;c) filtering a first of the layer forming dispersions though filtering means to deposit a first layer of damp solids mass;d) filtering a second of the layer forming dispersions through the first deposited damp solids mass before the drying or sintering of the first deposited damp solids mass in order to deposit a second layer of damp solids mass thereon in such a manner that lower components of the second layer of damp solids mass are intermixed with upper components of the first layer of deposited damp solids mass;e) drying and compressing the co