Abstract: A package and bundle singulator having a cone shaped housing with an input receiving opening and an outlet discharge opening. A helix or spiral is formed on an inner surface of the housing to engage and separate packages and bundles entering the input receiving opening. A support frame rotatably supports and maintains the housing in an orientation where the input receiving opening is at a higher level than the output discharge opening. The housing is rotated by a drive assembly engaging the housing.

Abstract: An apparatus for unfolding a bifolded mailpiece comprises a pair of pivotable receiving wall for receiving a bifolded mailpiece, a pair of receiving wall cylinders for pivotally moving the receiving walls and a pair of spreader walls for spreading the bifolded mailpiece received between said receiving walls, the spreader walls being pivotally mounted and actuated by a pair of spreader wall cylinders, a ram being provided for moving the spreader walls along a vertical axis to cooperate with the receiving walls to unfold the mailpiece.

Abstract: Apparatus and method for detection of leading and trailing edges of objects moving along a defined path. A light radiation source directs a light beam toward a beamspot on the path. Light reflected from the beamspot is received by two light sensors. An edge of an object moving along the defined path substantially blocks the light from being received by one light sensor. Circuitry is provided for distinguishing the difference in reflected light received at each light sensor and determining whether the leading edge or trailing edge of the object is blocking the reflected light. Length of detections (leading and trailing edges) and time interval between the detections of the leading and trailing edge are processed to provide information about the object such as height of the leading and trailing edges of the object and length of the object. Further processing of leading and trailing edge detections can detect overlapped objects having relatively uniform surfaces.

Abstract: A method and apparatus for separating, feeding and sorting stacked products utilizes a computer controlled conveyor transport path. The transport path includes infeed, separating and output sections. The infeed section includes an infeed conveyor and feed roller to regulate downstream movement into the separating section. The separating section includes a plurality of individually and selectively controlled friction feeder rolls arranged on a laterally tilted incline plane. The method and apparatus includes sensors along the separating section for determining position and relative movement of products. Through computer control, individual feeder rolls or sets of feeder rolls on the inclined plane are selectively energized to separate underlying products from stacked overlying or overlapping products. The foregoing process is repeated until all products in a stack have been separated into individual units.

Abstract: A method and apparatus for separating, feeding and sorting stacked products utilizes a computer controlled conveyor transport path. The transport path comprises infeed, separating and output sections. The infeed section includes an infeed conveyor and feed roller to regulate downstream movement into the separating section. The separating section includes a plurality of individually and selectively controlled friction feeder rolls arranged on a laterally tilted incline plane. The method and apparatus includes sensors along the separating section for determining position and relative movement of products. Through computer control, individual feeder rolls or sets of feeder rolls on the inclined plane are selectively energized to separate underlying products from stacked overlying or overlapping products. The foregoing process is repeated until all products in a stack have been separated into individual units.

Abstract: Apparatus and method are disclosed for detection of overlapped objects moving along a defined path. A light radiation source directs a light beam toward the path. As an object moves into the light beam, reflected light is received by two light sensors. An edge of an overlapping object moving along the defined path substantially blocks the light reflected from the underlying object from being received by one light sensor. The edges of an overlapping object are detected when a there is a difference in the amount of reflected light received by the light sensors and there exists a substantial rate of change in the amount of reflected light (indicative of a true edge of an overlapping object as opposed to warps, wrinkles, creases, etc. on the surface of an object) received by either light sensor due to the substantial blockage of reflected light by the edge.

Abstract: An automated ordering system has a gathering conveyor belt and a plurality of product dispenser onto the gathering conveyor belt, the plurality of product dispensers arrayed in a matrix in rows and columns wherein each row of product dispensers and each column of product dispensers share common control elements. The product dispensers are of cartridge type utilizing gravity to eject products from a cartridge suspended above the gathering conveyor belt onto the gathering conveyor belt. A universal product dispenser platform accepts a wide range of different sizes and shapes of cartridges storing products to be dispensed. The universal product platform provides support for an actuator for singulating products mounted to the cartridge.

Abstract: An automated ordering system has a gathering conveyor belt and a plurality of product dispensers for dispensing products onto the gathering conveyor belt, the plurality of product dispensers arrayed in a matrix in rows and columns wherein each row of product dispensers and each column of product dispensers share common control elements. The product dispensers are of cartridge type utilizing gravity to eject products from a cartridge suspended above the gathering conveyor belt onto the gathering conveyor belt. A universal product dispenser platform accepts a wide range of different sizes and shapes of cartridges storing products to be dispensed. The universal product platform provides support for an actuator for singulating products mounted to the cartridge.

Abstract: A bar code reader for reading picket and ladder oriented bar codes from products a singulated product stream transported through a scanning zone. The bar code reader is comprised of a pair of raster scanners to scan for ladder oriented bar codes on the top surface of each product and a pair of line scanners to scan the top and bottom surface of each product for picket oriented bar codes. In a second embodiment, a second pair of raster scanners is provided in addition to the top raster scanners and the line scanners to scan the bottom surface of each product for ladder oriented bar codes. The scanned optical bar code information is decoded and transmitted to a computer for analysis to identify, count and determine the disposition, according to the scanned code, of each product in the stream.

Abstract: A vacuum beam product dispenser and singulator to dispense and singulate "soft" products in an automated order dispensing system (AOS) includes a product cartridge and an inclined conveyor belt. The conveyor belt picks the products from the bottom of the cartridge using a vacuum control element and carries it up the conveyor until it reaches a pinch roller that holds the product ready to be dispensed to a central conveyor of the AOS. Products are picked from the product cartridge by the inclined conveyor in a position such that a product will fall off the conveyor unless held by a vacuum generated by the vacuum control element. Thus, random multiples removed from the cartridge with the picked product fall off the conveyor. The product stream from the hopper is thereby singulated.

Abstract: A vacuum beam product dispenser and singulator to dispense and singulate "soft" products in an automated order dispensing system (AOS) is comprised of a product cartridge and an inclined conveyor belt. The conveyor belt picks the products from the bottom of the cartridge using a vacuum control element and carries it up the conveyor until it reaches a pinch roller that holds the product ready to be dispensed to a central conveyor of the AOS. Products are picked from the product cartridge by the inclined conveyor in an unbalanced position such that a product will fall off the conveyor unless held by a vacuum generated by the vacuum control element. Thus, random multiples removed from the cartridge with the picked product fall off the conveyor. The product stream from the hopper is thereby singulated.

Abstract: A flexible belt ejector mechanism for dispensing products from a product cartridge onto a conveyor in an automated order system (AOS). The flexible belt is disposed in an L-shaped guide track that is mounted adjacent to the cartridge with the ejector and dispenser oriented at a compound angle with respect to the underlying conveyor for efficient operation and resupply of the system. A pneumatic actuator is coupled to the belt to cause the belt to travel along the L-shaped track and eject the bottom-most product from the cartridge. The L-shape of the ejector minimizes the space required for the ejector mechanism enabling more product dispensers to be installed in the AOS over a given fixed conveyor length.

Abstract: A method and apparatus for separating feeding and sorting stacked products utilizes a computer controlled conveyor transport path. The transport path comprises infeed, separating and output sections. The infeed section includes an infeed conveyor and feed roller to regulate downstream movement into the separating section. The separating section includes a plurality of individually and selectively controlled friction feeder rolls arranged on a laterally tilted incline plane. The method and apparatus includes sensors along the separating section for determining position and relative movement of products. Through computer control, individual feeder rolls or sets of feeder rolls on the inclined plane are selectively energized to separate underlying products from stacked overlying or overlapping products. The foregoing process is repeated until all products in a stack have been separated into individual units.

Abstract: A singulated stream of products comprised of both single and overlapping products is transported through a scanning zone along a transport path. Each single or overlapping product defines a shadow on the transport path that is analyzed to determine the presence of product multiples in the product shadow by measuring the width and length of the product shadow. If the length of the product shadow exceeds by more than a predetermined amount the average length of previously measured shadows having a similar width, the shadow likely contains two or more overlapping products. As the product shadow moves through the scanning zone, each product included therein is scanned for affixed bar codes by a plurality of bar code scanners. If two different bar codes or two identical bar codes from mutually exclusive scanners are recorded for a single product shadow, then the shadow likely contains two or more overlapping products.

Abstract: A wide variety of product types, sizes and shapes are sorted into designated destination bins or other outputs utilizing a computer controlled transport path that includes an infeed section and a pinch roller diverting section. The infeed section receives a singulated stream of products to be sorted, optically scans each product for a destination code and transports the products downstream to the diverting section. The diverting section consist of a series of individually and selectively controlled roller pairs in combination with a number of diverting gates. Each roller pair includes an upper foam covered pinch roller and a lower friction drive roller oriented such that products moving downstream pass between each roller pair until diverted from the transport path. An array of photoelectric detectors provide product position information to identify and track product movement through the apparatus.

Abstract: The conveyor belt picks the products from the bottom of the cartridge using a vacuum control element and carries it up the conveyor until it reaches a pinch roller that holds the product ready to be dispensed to a central conveyor of the AOS. Products are picked from the product cartridge by the inclined conveyor in an unbalanced position such that a product will fall off the conveyor unless held by a vacuum generated by the vacuum control element. Thus, random multiples removed from the cartridge with the picked product fall off the conveyor. The product stream from the hopper is thereby singulated.

Abstract: A coherency generator for providing signals to control the time and phase coherency of data information signals in an overlap region of a simulcast system that comprises a control site and a plurality of remote broadcast sites. A channel card located at each remote site derives from the information signals a master clock signal for synchronizing the broadcast of data information on an RF carrier. At substantially regular intervals a transmit section of the coherency generator transmits a synchronization command signal after detecting a predetermined sequence of ones or zeros. A receive section of the coherency generator issues a reset pulse to the remote site channel card upon detecting a predetermined pattern of values of a preselected data bit, and following detection of the synchronization command pulse. The reset pulse clears the memory elements of the channel card, setting the phase of the clock signal.