Abstract: Apparatus, methods, and systems for a vacuum conveyor for inkjet printing with adjustment to the covered area are disclosed. In some embodiments, a controller of a vacuum conveyor expands first one or more actuators of multiple first actuators of a substrate transportation system to decrease a suction width of an area of suction provided by the vacuum conveyor in accordance with a substrate width of a substrate being inkjet printed using the vacuum conveyor. A second one or more actuators of the multiple first actuators being retracted. The controller retracts multiple second actuators of the vacuum conveyor to increase the suction length of the area of suction while the substrate transportation system moves the substrate along the vacuum conveyor for inkjet printing of the substrate. The controller expands the retracted actuators of the multiple first actuators to increase the suction length as the substrates exit the vacuum conveyor.

Abstract: Disclosed are high stability ink delivery system systems and methods for their use, in which a secondary reservoir is placed upstream of a printhead. The secondary reservoir can be opened to the atmosphere through a valve, such as based on the reading of a pressure sensor placed at a point before the printhead. The purpose of this valve is to open the secondary reservoir to the atmosphere when the pressure sensor indicates that the secondary reservoir can be open while avoiding air aspiration, and closing it when this condition is not satisfied.

Abstract: A technique is described for the application of three-dimensional (3D) relief to a substrate such as a ceramic tile using digital inkjet technology. A computer system receives information defining a relief pattern for forming the 3D relief using a digital inkjet printer. From the information, a feature vector is extracted comprising one or more features describing the 3D relief. A machine learning model is used to generate control commands based on the feature vector. The machine learning model is trained to generate the control commands to configure the digital inkjet printer to apply binder ink to a first region of a surface of the substrate. The applied binder ink is configured to form a protective layer over the first region of the surface of the substrate. The digital inkjet printer is configured to apply solvent ink to the surface of the substrate.

Abstract: A printer includes a convex printing bed that is configured to hold a medium. A printer carriage is operable to swipe back and forth across the medium along a linear axis. A set of printing heads jet ink on the medium. The set of printing heads is secured to and moved along the linear axis by the carriage. At least two rails support the print carriage and to guide the print carriage along the linear axis as the carriage swipes back and forth across the medium. The shape of the convex bed generates tension across the medium such that an increase in width of the medium, due to swelling of the medium when printed, is pulled to the sides by the shape of the convex bed to limit creasing and bulging of the medium.

Abstract: Disclosed here is a system and method to control multiple eversion-based actuators using a single motor, or no motor, thereby reducing the size and cost of the multiple eversion-based actuators. An activation mechanism can include a motor rotating in an expansion direction, rotating shaft, clutch, brake, pressure source under high pressure, and/or valve. The activation mechanism can cause the actuators including a wound reel of material to unwind and lengthen. A retraction mechanism can include a motor rotating in a contraction direction opposite the expansion direction, rotating shaft, clutch, pressure source having low pressure, valve associated with the pressure source, and/or the passive retraction system. The retraction mechanism can cause the actuators to rewind and shorten.

Abstract: Embodiments include a method performed by a system operative to determine a condition related to a printed section printed by a shuttle-based printer. The method includes printing a portion of an image on a section of a medium, thereby providing a printed section. The section of the medium can have a size defined by at least a step size taken by the shuttle-based printer to advance the medium in a downstream direction. The method also includes scanning at least the printed section to capture a sample image of the printed section. The sample image can be captured by using an imager moving in a direction perpendicular to the downstream direction. The method also includes inspecting at least the sample image to determine a value indicative of a condition related to the printed section.

Abstract: Techniques for aligning images printed with digital printer and rotary cylinders include measuring a position of a substrate on a belt, capturing by a camera a digital image of the substrate, transmitting by camera the digital image to a processing device, performing digital image processing on the digital image to identify two shapes, determining the positions of each of the two shapes using the measured position of the substrate, measuring a distance between the determined positions of each of the two shapes, calculating an error, where the error is the difference between the measured distance and a predetermined distance of the two shapes, and adjusting either a digital printer, a speed of a rotary cylinder, or a speed of the belt, based on the error.

Abstract: Introduced here is a system for optically tracking displacement with high precision across one or more axes. To track displacement of an object, images that are generated by a plurality of optical sensors can be compared against one another. For example, images that are generated by a first optical sensor can be compared against images that are generated by a second optical sensor. Because the first and second optical sensors are in a fixed spatial relationship with one another, displacement of the object can be established based on the degree to which a given image generated by the first optical sensor matches another image generated by the second optical sensor.

Abstract: Embodiments of the invention add a cutting tool and a creasing wheel to a flatbed printer. This reduces workflow steps, allows cutting and creasing without having to re-register image/media, and reduces required floor space for small shops.

Abstract: Disclosed herein is a technique that enables a carriage printer to reduce precision in a media conveyor by improving mobility of the carriage. The carriage includes a mobile jetplate that adjusts the position of the printheads within the carriage. The mobile jetplate includes multiple motors that enable shifts in an axis matching the axis of the media. Operating the motors of the jetplate at different locations or at different intensities causes the jetplate to skew and achieve mobility of multiple axes. A set of sensors monitor media skew and shifts of the mobile jetplate are able to compensate for that skew. An additional set of motors shift the carriage to compensate for deformation of the beam that the carriage shuttles along.

Abstract: A linear rotary encoder includes a pair of rotational surfaces. A contact belt has a first end coupled to a first rotational surface in the pair and a second end coupled to a second rotational surface in the pair. The contact belt is driven to rotate around the pair of rotational surfaces by a driving force applied to media to move the media from the first end toward the second end. An encoding scale is coupled to an inner surface of the contact belt. A reader is positioned to read the encoding scale as the contact belt rotates around the pair of rotational surfaces. The reader generates an output signal indicating a position of the media based on reading of the encoding scale.

Abstract: The disclosed embodiments include a method to compensate for defective printer nozzles. The method can include detecting a defective printer nozzle and initiating a print job including image data of the defective printer nozzle for a pixel location of an image. The image is to be printed in accordance with a print mask that maps printer nozzles to pixel locations of the image. The method can include modifying the image to print the image data in a neighboring pixel location relative to the pixel location of the image and printing the modified image.

Abstract: A media thickness detection system for inkjet printing applications monitors the thickness of media entering the printer to ensure correct printing performance by adjusting the position of the printheads on-the-fly to assure printing quality. Media that do have an acceptable printing thickness are passed through the printer without stopping operation of the printer transport and without being printed upon and are routed directly to a reject facility. Embodiments also prevent damage to the printer by immediately stopping operation of the printer when substrate thickness deviates significantly from an expected value due to variations in thickness that result from manufacturing tolerances or damage to the substrate.

Abstract: Apparatus, methods, and systems for dynamically modulating radiation energy in a printing system are disclosed. A system receives data comprising an image pattern for depositing ink on a substrate. The system determines one or more ink properties for the ink configured to be deposited onto the substrate. The ink properties and/or a color of the substrate are used to determine a corresponding energy level value for a radiation lamp. The ink is deposited in the image pattern on the substrate. One or more radiation lamps heat the substrate and the ink, wherein the radiation lamps are configured with the corresponding energy level values.

Abstract: Techniques and mechanisms are described that enable the mounting of multiple print heads side by side to create a stable single line wide printing width that is suitable at least for single pass and wide format scan printers.

Abstract: Embodiments of the invention use inkjet printing, which is a non-contact printing system, to print continuously on Z-fold materials without image quality defect. The Z-fold material is created first and the material is then printed (decorated) afterward. Embodiments of the invention print on the flat sheet of Z-fold material prior to being cut, folded, glued, and otherwise formed into a box. Accordingly, a box produced using the invention can have a full coverage print, rather than being printed after box formation, where decoration is limited to one area/surface of the box.

Abstract: Disclosed here is a system enabling users/customers to receive an objective assessment of the performance of a printer. This is accomplished by comparing a quality score of an earlier-in-time image with a quality score of a later-in-time image. A processor analyzes each image based on several criteria and uses various image-analysis methods, to flag errors within an image. A numeric quality score, based on the number of errors, is provided to the user to objectively evaluate whether the printer has degraded or not. Thus, the user can objectively present an argument to a salesperson or manufacturer that the user is due a remedy.

Abstract: Disclosed is an industrial single-pass inkjet printer/press incorporating a line-scan camera. The line-scan camera enables system software to inspect every sheet for quality assurance purposes. These inspection results are tied back to a digital printer to take one or more of several possible actions. Actions include ensuring a particular number of acceptable prints are generated and sorted. Actions further include performing nozzle checks without pausing or interrupting production orders.

Abstract: A printing platform includes a printing engine with one or more printheads arranged such that the ink drops are jetted vertically upwards against the action of gravity; and a substrate transportation system where the normal to the surface in contact with the substrate is parallel and with opposite direction to the travelling direction of the jetted ink drops. It is necessary to counteract the weight of the substrate during the printing process to avoid it from falling under the action of gravity. This is achieved through any of a mechanical element that interferes with the falling of the substrate and that keeps it in place; or a system that generates adhesion forces between the element that transmits the motion to the substrate, typically a conveyor belt, and the substrate through the action of electrostatic forces, an air pressure differential between both faces of the substrate, or any other suitable mechanism.

Abstract: A printing system having a vacuum transfer belt conveyor includes a fixed or movable perforated platen that supports workpieces, e.g., substrates, boards or other parts, to be printed. The printing system is configured to apply vacuum action through apertures or perforations defined through the perforated platen. In an embodiment, the print system is configured to mitigate deflection of ink drops, through the implementation of both a passive system, which reduces air flow in the region below the a print bar that includes one or more printheads, as well as an active system, which distributes the workpieces, e.g., substrates or boards, with respect to perforations in the transfer belt. In some embodiments, the perforated platen is comprised of a plurality of modular plates.