Abstract: Disclosed here is a system enabling users/customers to receive an objective assessment of the performance of a printer. This is accomplished by comparing a quality score of an earlier-in-time image with a quality score of a later-in-time image. A processor analyzes each image based on several criteria and uses various image-analysis methods, to flag errors within an image. A numeric quality score, based on the number of errors, is provided to the user to objectively evaluate whether the printer has degraded or not. Thus, the user can objectively present an argument to a salesperson or manufacturer that the user is due a remedy.

Abstract: A printing system includes a driving belt configured to drive media through the printing system relative to one or more print heads and a vacuum conveyor system. The vacuum conveyor system includes a vacuum chamber cover having a first surface and a second surface opposite the first surface, as well as a plurality of openings through the cover from the first surface to the second surface. A number of seals are disposed to match the location of openings. Each seal extends along the length of the vacuum chamber cover and is drivable to open or close a region with openings. A vacuum chamber below the second surface of the vacuum chamber cover is configured to apply a vacuum to the media through one or more of the openings that are open. The applied vacuum constrains the media on the driving belt by flattening it against the driving belt.

Abstract: Methods, systems, and devices related to a printer system that includes a first primary ink tank holding a dark-colored ink, a second primary ink tank holding a light-colored ink, a first selector valve configured to change a state, a first secondary ink tank connected to the first primary ink tank via the first selector valve, a second secondary ink tank connected to the first and second primary ink tanks via the first selector valve, a second selector valve connected to the first primary ink tank configured to return the dark-colored ink from the print heads to the first primary ink tank, and a third selector valve connected to the second selector valve and the second primary ink tank configured to either return the light-colored ink from the print heads to the second primary ink tank or to direct the dark-colored ink to the second selector valve.

Abstract: Methods, apparatus and systems for printing an image using an array of nozzles are described. In one example aspect, a printer system includes an array of nozzles and a control device coupled to the array of nozzles. The control device is configured to determine a step size for printing a current section of an image based on a set of masks. The set of masks includes one or more masks used for printing previous sections of the image. The control device is also configured to adjust the set of masks based on a printing mode to be used for the current section of the image. The array of nozzles is configured to print the current section of the image using a combination of the adjusted set of masks.

Abstract: Disclosed here is an apparatus to flatten the substrate as the substrate travels along the print path of a printer, thus reducing damage to the transport belt, motor, gearbox, etc., and increasing print quality. The apparatus includes two strapping metal bands mounted on the printer and parallel to the print path. The two strapping metal bands are under tension from a torsion spring and a ratchet placed at least at one end of the print path. In a rest position, the two strapping metal bands are lifted off the transport belt. When a printhead of the printer lowers to engage in printing, the printhead pushes on the two strapping metal bands causing them to push the edges of the substrate downward, thus increasing the flatness of the substrate.

Abstract: Disclosed are printer vacuum tables, and corresponding systems and methods for their use, in which the printer vacuum tables include multiple zones to apply vacuum, to hold a variety of media types and thicknesses within a given flatness range, to allow high definition printing. The vacuum zones run in the print direction, and each can be controlled for vacuum on and off. In an illustrative embodiment, the vacuum zones include one or more vacuum zones that are fixed with respect to a printer vacuum table surface, and one or more variable vacuum zones that are movable with respect to the printer vacuum table surface. One or more of the vacuum zones can be turned off if the print media does not cover the zone, such as to prevent leakage, and to provide more consistent vacuum hold down, regardless of media size or width.

Abstract: The systems and methods presented here completely separate a non-user pattern from the user jobs being printed. In fact, depending on the number of images in the job and the number of patterns provided by the manufacturer or press operator, the patterns may appear on different images of the job each time the job is printed. This is because the image marks are generated and processed according to the configuration of ROUS, independent of the user jobs being printed.

Abstract: A shape packing technique is introduced that can be applied in various applications such as automated print production. In an example embodiment, items that are to be placed into a target shape are sorted based on size to form item groups that include similarly sized items. Potential blocks including arrangements of one or more items are created from the sorted item groups. A placement solution is then generated by placing the potential blocks in the target shape using a recursive process that avoids redundant placement solutions until all of the potential blocks are placed or no other potential blocks are able to be placed. The placement solution can then be utilized, for example, to control a printer to print multiple images on a substrate and/or to control an automated cutting device to cut the substrate into multiple partitions according to the placement solution.

Abstract: A single dual-sided product placement and information strip includes a first side with product information for consumers and a second side with product placement information for placing products on a display shelf. The dual-sided product placement and information strip enables information necessary for consumers to be printed on the first (consumer-facing) side and information that assists stockers to place products on shelves to be printed on the second (opposing) side. Also disclosed are systems and methods for formatting and printing the dual-sided product placement and information strips. The single dual-sided product placement and information strip may be printed alone or in a single sheet along with one or more other dual-sided product placement and information strips.

Abstract: Techniques for interactively determining/visualizing the color content of a source image and how the corresponding image data is mapped to device colors are described herein. For example, the color content of a digital image can be converted between different color spaces to identify gamut limitations of an output device (e.g., a printing assembly), discover color(s) that cannot be accurately reproduced, etc. Color space conversions enable the transformation of the color content of the digital image from device-specific colorants to a device-independent representation (and vice versa). In some embodiments, these transformations are facilitated using lookup tables that are implemented in graphical processing unit-resident memory.

Abstract: The disclosed embodiments relate to a wide format single pass printing apparatus. The printing apparatus can include multiple print housings configured to receive print beams with print heads configured to print onto a substrate. The print housings can be horizontally adjacent to one another relative to a horizontal plane. The print housings can also be oriented opposite to one another. The print beams can be inserted and/or removed from each print housing from opposing ends, allowing for greater ease of access to the print beams.

Abstract: The present embodiments relate to a printing apparatus capable of mitigating/preventing instances of turbulent deviation of ink jetted from print heads when printing onto a substrate, a severe form of which looks like woodgrain. The printing apparatus can include a jet plate disposed on a subjacent surface of the printing apparatus that can include a series of apertures formed in the jet plate that are configured to receive corresponding print heads of the printing apparatus. The jet plate can also include a set of wings extending from a first end of a central portion of the jet plate. The set of wings can form a cutout portion of the jet plate that can modify a direction and/or velocity of a flow of air from the cutout portion along the printing area to mitigate/prevent a woodgrain defect occurring when distributing a material onto the substrate.

Abstract: Disclosed herein is a technique that enables a carriage printer to reduce precision in a media conveyor by improving mobility of the carriage. The carriage includes a mobile jetplate that adjusts the position of the printheads within the carriage. The mobile jetplate includes multiple motors that enable shifts in an axis matching the axis of the media. Operating the motors of the jetplate at different locations or at different intensities causes the jetplate to skew and achieve mobility of multiple axes. A set of sensors monitor media skew and shifts of the mobile jetplate are able to compensate for that skew. An additional set of motors shift the carriage to compensate for deformation of the beam that the carriage shuttles along.

Abstract: Various variable gloss reduction techniques are disclosed. In one embodiment, a gloss reduction technique is disclosed using a textured roller and a wiper impregnated with fuser oil to create a differential gloss pattern that reduces the gloss of an image printed on a substrate. In one embodiment, a gloss reduction technique is disclosed using a combination of heat and pressure to create a differential gloss pattern that reduces the gloss in specific regions of an image printed on a substrate. In one embodiment, a gloss reduction technique is disclosed using a differential gloss pattern to generate a security mark on a printed image to prevent against copying or fraudulent misrepresentation of the image.

Abstract: Methods, apparatus and systems for printing an image using an array of nozzles are described. In one example aspect, a printer system includes an array of nozzles and a control device coupled to the array of nozzles. The control device is configured to determine a step size for printing a current section of an image based on a set of masks. The set of masks includes one or more masks used for printing previous sections of the image. The control device is also configured to adjust the set of masks based on a printing mode to be used for the current section of the image. The array of nozzles is configured to print the current section of the image using a combination of the adjusted set of masks.

Abstract: The disclosed embodiments include a system for generating a unitary structure with a three-dimensional (3D) printing process. The unitary structure includes a cavity configured to contain a fluid and a passageway configured to route the fluid to or from the cavity.

Abstract: A method of making a pad of labels comprises: printing display information on a top surface of a substrate; affixing a first layer of lamination material to a bottom surface of the substrate; affixing a second layer of lamination material to the top surface of the substrate, the second layer of lamination material having a release coating applied to a top surface thereof; applying an adhesive strip to a bottom surface of the first layer of lamination material, the adhesive strip being covered by a liner material; cutting the substrate having first and second layers of lamination material affixed into at least one label; removing the liner material to expose the adhesive strip after cutting the substrate into at least one label; and arranging the labels into a pad of labels.

Abstract: A single dual-sided product placement and information strip includes a first side with product information for consumers and a second side with product placement information for placing products on a display shelf. The dual-sided product placement and information strip enables information necessary for consumers to be printed on the first (consumer-facing) side and information that assists stockers to place products on shelves to be printed on the second (opposing) side. Also disclosed are systems and methods for formatting and printing the dual-sided product placement and information strips. The single dual-sided product placement and information strip may be printed alone or in a single sheet along with one or more other dual-sided product placement and information strips.

Abstract: Apparatuses and embodiments related to compensated laser cutting of labels. A computer system receives an image of a label, and rasterizes the image. The computer system determines how much of each type of printer ink of a label printer to deposit at each pixel location of the image. The computer system determines which pixels intersect a cut line, and determines the characteristics of the ink of the pixels, such as the quantity or thickness of the ink at the pixel locations. The computer system determines laser data including power, cut speed, and/or frequency of a laser that is tuned to accurately cut through the ink that forms the image, the material(s) of the label, and the adhesive that removably adheres the label to base material(s), but to not excessively damage the base material(s). A laser cutting system uses the laser data to control a laser.

Abstract: When a job does not exactly match the purpose of a printing profile but would benefit from some of the characteristics of a different printing profile, dynamically making the tradeoffs between the printing profiles is desirable. For example, a high-ink, large gamut profile might not be needed for a particular job, but an ink-saving profile would be excessively grainy. An intermediate profile would be recommended. Alternatively, the ink-saving profile can be adequate for everything except the skin tones in the print. Presented here are systems and methods to create a blended representation that could adopt the high-ink rules for a portion of the image, but ink-saving rules elsewhere. For example, the high-ink rules can be applied to the skin colors, but ink-saving rules can be applied in other parts of the image.