Abstract: A method for calibrating a shot peening device includes receiving, by a controller, one or more parameters representative of the shot peening device, receiving, by the controller, one or more parameters representative of a test strip for use with the shot peening device, determining, by the controller, a compensation value for the test strip based on the one or more parameters representative of the shot peening device and on the one or more parameters representative of the test strip, receiving, by the controller, an arc height of the test strip following an introduction of the test strip into a shot stream generated by the shot peening device, generating, by the controller, a compensated curvature value based on the compensation value and the arc height, and presenting, by the controller, a calibration suggestion based on the compensated curvature value.

Abstract: A valve with permanent magnet(s) and electro-magnet coils magnetically coupled to the permanent magnet(s). The valve is positioned below an inlet for receiving media. The amount of media flow may be regulated by controlling the current to the coils for partial or full flow. With no power applied to the electro-magnet coils, the media flow is inhibited. Application of a current to the electro-magnet coils will block the flux in the pole pieces rendering the working gap free of magnetic flux and thus allowing media to freely flow. As it is used, the media may become magnetized, altering the flow properties and causing magnetized media to bridge across the working gap. A magnetic sensor detects the amount of flux in the working gap to provide a signal to a control system. The signal allows closed loop control of the coils as media becomes magnetized, allowing consistent flow properties during use.

Abstract: A shot peening intensity measurement device has a holder and a test disk formed from a resonant and hardened material. The test disk is held to the holder with a cover that threads onto the holder and clamps the test disk. The holder and test disk form a chamber where a portion of the test disk is unsupported. A measurement device, such as a microphone or other non-contacting device detects vibrations from the test disk when shot or media contacts the test disk.

Abstract: A method for calibrating an electronic sensor for peening intensity. A range of desired intensity levels is chosen and that range may contain a single value or multiple values. The parameters for a blast stream are set that correspond to a particular intensity level. Test strips are peened in the blast stream and then the arcs of the peened strips are measured to determine the intensity level of the blast stream. Subsequently, a sensor is placed in the blast stream set at particular intensity levels and the signal generated at each intensity level is recorded. A roto-flap peening device can also be set at particular intensity levels and then a sensor is subjected to the roto-flap peening device set at those levels. A chart may be developed that correlates peening intensity to the signal of the sensor so the sensor may be used in place of Almen strips.

Abstract: A shot peening intensity measurement device has a holder and a test disk formed from a resonant and hardened material. The test disk is held to the holder with a cover that threads onto the holder and clamps the test disk. The holder and test disk form a chamber where a portion of the test disk is unsupported. A measurement device, such as a microphone or other non-contacting device detects vibrations from the test disk when shot or media contacts the test disk.

Abstract: A shot peening flow rate control that is useful for non-ferrous shot peening media. The control has an inlet for receiving media and an orifice through which the media may pass that is in communication with the inlet. A valve selectively blocks the orifice. The valve has a spindle that is guided for axial movement between an open and closed position. The closed position blocks the orifice and the open position places the spindle spaced from the orifice to allow media to flow through the orifice. A flow sensor has a deflectable member that extends into a flow path of media leaving the orifice. In response to increasing or decreasing flow of the media through the flow path the deflectable member will deflect more or less. A sensing device measures the deflection in the deflectable member and generates an electrical signal that varies in response to deflection in the deflectable member.

Abstract: An apparatus for measuring variations in the flatness of an Almen strip holding surface includes a gaging block having opposing parallel surfaces defining an aperture extending between said parallel surfaces and substantially conforming to the size of the holding surface. A plunger is mounted in a cross member which extends across the aperture and is moved along opposite sides thereof. A dial indicator responds to displacement of the aperture to permit detection of any variation in flatness as the plunger is moved over the holding surface and along and between the side and end edges thereof. Placement of the Almen strip holding screws is verified to be in tolerance by the gaging block in that the gaging block cannot be mounted on the holding surface if the distance between the openings is out of tolerance.

Abstract: The portion of an orthopaedic implant to which soft tissue adherence is desired is treated by shot peening using microbead having a diameter in the range of about 10 microns–300 microns. This treatment causes indentations on the surface of the implant of about 10 microns to about 50 microns to provide a fine, shallow texturing of the implant that permits the soft tissue to adhere, but is not rough enough that it will interlock with hard tissue.

Abstract: A media transport device for use in shot peening, blast cleaning, granite cutting, and similar applications transports media from a storage hopper to a workpiece. The media transport device includes a source of compressed air, a supply hose connecting the compressed air source to a mixing chamber, and a blast hose connecting the mixing chamber to a nozzle dispensing the media onto a workpiece. The mixing chamber defines a flow path for the compressed air between the supply hose and the blast hose and includes an inlet portion connected to the supply hose, an outlet portion connected to the blast hose, and a curved dispensing portion conveying media from the storage hopper into the flow path obliquely with respect to the flow path so that laminar flow through the mixing chamber is not substantially disturbed.

Abstract: Disclosed are a flux observer and a sensorless control system of a synchronous reluctance motor. The flux observer includes an estimated flux output unit, a measured flux output unit, and a fixed/rotational coordinate converter. The flux observer estimates a flux of a synchronous reluctance motor by removing higher harmonic components of a current in a rotational coordinate system which flows into the motor. The measured flux output unit measures a flux in a fixed coordinate system by combining a voltage in the fixed coordinate system, which is applied to the motor, and a current in the fixed coordinate system, from which higher harmonic components are removed, with the estimated flux outputted from the estimated flux output unit. The fixed/rotational coordinate converter converts the measured flux outputted from the measured flux output unit to a measured flux in the rotational coordinate system.

Abstract: A telephone headset is connected to a telephone line through a interface module having programmable signal conditioning characteristics. The interface module is universal in that it can be programmed for use with many different headset or handset units. The interface module is automatically programmed through a multi-pin connector carried on the headset or handset connecting cable. The pin arrangement in the connector when plugged into a mating receptacle connector of the interface module produces binary input signals which can be decoded into programming signals for the signal conditioning circuit in the module.