Patents Assigned to Element Energy, Inc.
  • Patent number: 11831192
    Abstract: A method for managing a plurality of batteries that are electrically coupled together includes (1) monitoring respective voltages of the plurality of batteries and (2) in response to a respective voltage of a first battery of the plurality of batteries reaching a first threshold value at a first time, reducing a charge or discharge rate of the first battery, relative to at least a second battery of the plurality of batteries. Charge and discharge rates may be adaptively managed such that each battery reaches the first threshold value at substantially the same time.
    Type: Grant
    Filed: July 7, 2021
    Date of Patent: November 28, 2023
    Assignee: Element Energy, Inc.
    Inventors: Seth Marshall Kahn, Corrado Cammi, Anthony John Stratakos
  • Patent number: 11791642
    Abstract: A battery stack includes a plurality of battery management system (BMS) nodes and a controller. Each BMS node includes a battery, an isolation switch configured to selectably isolate the battery of the BMS node from the batteries of the other BMS nodes, and a bypass switch configured to selectably provide a path for electrical current flowing through the battery stack to bypass the battery of the BMS node. The batteries of the BMS nodes are electrically coupled in series. The controller is configured to control the isolation switch and the bypass switch of each BMS node such that the battery of each BMS node can be individually connected to and disconnected from an electrical power source/sink.
    Type: Grant
    Filed: October 6, 2021
    Date of Patent: October 17, 2023
    Assignee: Element Energy, Inc.
    Inventors: Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Kin Keung Lau
  • Publication number: 20230280295
    Abstract: Described methods and systems are used for in-situ impedance spectroscopy analysis of battery cells in multi-cell battery packs. Specifically, the cell impedances are determined while the pack continues to operate, such as being charged or discharged. For example, the pack voltage/power output remains unchanged while this analysis is initiated, performed, and ended. Cell impedance is determined based on the cell's response to the signal applied to the cell. For example, a current through the cell is charged while monitoring cells' voltage response. Although the power output of the changes during this testing, but the operation of the pack is not impacted due to the power compensation provided by one or more other cells in the pack thereby ensuring uninterrupted operation of the pack. This in situ testing is provided by the unique architecture of the pack, comprising multiple nodes and individual node controllers.
    Type: Application
    Filed: May 12, 2023
    Publication date: September 7, 2023
    Applicant: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Publication number: 20230280412
    Abstract: Described methods and systems provide in-situ leakage current testing of battery cells in battery packs even while these packs operate. Specifically, an external electrical current is discontinued through a tested battery cell using a node controller, to which the tested battery cell is independently connected. Changes in the open circuit voltage (OCV) are then detected by the node controller for a set period time. Any voltage change, associated with taking the tested cell offline, is compensated by one or more other cells in the battery pack. The overall pack current and voltage remains substantially unchanged (based on the application demands), while the in-situ leakage current testing is initiated, performed, and/or completed. The OCV changes are then used to determine the leakage current of the tested cell and, in some examples, to determine the state of health of this cell and/or adjust the operating parameters of this cell.
    Type: Application
    Filed: May 12, 2023
    Publication date: September 7, 2023
    Applicant: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Patent number: 11735934
    Abstract: A system and method for hierarchical arc fault monitoring in an energy storage system, where the energy storage system includes a plurality of stacks that are electrically coupled together. Each stack includes a plurality of battery management system nodes that are electrically coupled together. The method includes (1) obtaining respective electrical measurement values for each stack; (2) determining, for each stack, that the stack is free of arc faults, using the respective electrical measurement values for the stack; (3) obtaining electrical measurement values for the energy storage system; and (4) determining that the energy storage system is free of arc faults outside of the plurality of stacks, using (a) the electrical measurement values for the energy storage system and (b) a subset of the respective electrical measurement values for each stack.
    Type: Grant
    Filed: January 18, 2022
    Date of Patent: August 22, 2023
    Assignee: Element Energy, Inc.
    Inventors: Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John
  • Patent number: 11699909
    Abstract: A method for managing a plurality of stacks of electrochemical cells, where the plurality of stacks are electrically coupled in parallel in a battery. The method includes (a) operating the plurality of stacks to execute a global operating strategy of the battery, (b) changing respective operating points of one or more first stacks of the plurality of stacks to execute a local operating strategy, and (c) changing respective operating points of one or more second stacks of the plurality of stacks to maintain the global operating strategy of the battery while executing the local operating strategy.
    Type: Grant
    Filed: February 9, 2022
    Date of Patent: July 11, 2023
    Assignee: Element Energy, Inc.
    Inventors: Seth Marshall Kahn, Corrado Cammi, Anthony John Stratakos, Rainer Johannes Fasching
  • Patent number: 11698416
    Abstract: Described methods and systems provide in-situ leakage current testing of battery cells in battery packs even while these packs operate. Specifically, an external electrical current is discontinued through a tested battery cell using a node controller, to which the tested battery cell is independently connected. Changes in the open circuit voltage (OCV) are then detected by the node controller for a set period time. Any voltage change, associated with taking the tested cell offline, is compensated by one or more other cells in the battery pack. The overall pack current and voltage remains substantially unchanged (based on the application demands), while the in-situ leakage current testing is initiated, performed, and/or completed. The OCV changes are then used to determine the leakage current of the tested cell and, in some examples, to determine the state of health of this cell and/or adjust the operating parameters of this cell.
    Type: Grant
    Filed: August 13, 2021
    Date of Patent: July 11, 2023
    Assignee: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Patent number: 11692956
    Abstract: Described methods and systems are used for in-situ impedance spectroscopy analysis of battery cells in multi-cell battery packs. Specifically, the cell impedances are determined while the pack continues to operate, such as being charged or discharged. For example, the pack voltage/power output remains unchanged while this analysis is initiated, performed, and ended. Cell impedance is determined based on the cell's response to the signal applied to the cell. For example, a current through the cell is charged while monitoring cells' voltage response. Although the power output of the changes during this testing, but the operation of the pack is not impacted due to the power compensation provided by one or more other cells in the pack thereby ensuring uninterrupted operation of the pack. This in situ testing is provided by the unique architecture of the pack, comprising multiple nodes and individual node controllers.
    Type: Grant
    Filed: August 13, 2021
    Date of Patent: July 4, 2023
    Assignee: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Publication number: 20230184844
    Abstract: Described herein are methods and systems for detecting variation in minor total-impedance contributors in sets of electrochemical cells. For example, a method comprises maintaining a substantially constant current through the set of electrochemical cells and obtaining multiple voltage readings of the cells while the substantially constant current is maintained. The method then proceeds with determining multiple differential capacity values from the multiple voltage readings, characterizing one or more peaks in the multiple differential capacity values, and determining the variation in the minor total-impedance contributor based on one or more peaks. More specifically, partial capacitance values can be assigned to different impedance channels based on these peaks or, more specifically, based on the separation of adjacent peaks.
    Type: Application
    Filed: December 15, 2022
    Publication date: June 15, 2023
    Applicant: Element Energy, Inc.
    Inventors: Arnaud Devie, Georgy Zerkalov, Rainer Johannes Fasching, Nathan Brinkerhoff
  • Patent number: 11664670
    Abstract: Described herein are methods and systems for updating SOC estimates of individual cells in battery packs. Specifically, SOC estimates are updated in-situ, e.g., while the battery packs remain operational. For example, a cell is charged or discharged, independently from other cells, until the cell OCV is at a set value, corresponding to one of target zones. The target zones have more prominent correlations between the OCV and SOC than other parts of the OCV profile. A new SOC value, corresponding to the cell OCV, is used to update the SOC estimate. In some examples, a set of voltages is obtained while the cell is charged or discharged at a constant current/power, e.g., outside of the target zones. One or more differential capacities are determined from this voltage set, and a new SOC value is obtained based on these differential capacities.
    Type: Grant
    Filed: August 21, 2022
    Date of Patent: May 30, 2023
    Assignee: Element Energy, Inc.
    Inventors: Arnaud Devie, Rainer Johannes Fasching, Seth Marshall Kahn, Anthony John Stratakos
  • Patent number: 11269012
    Abstract: A method for determining a temperature characteristic of an electrochemical cell assembly includes (1) sensing a first voltage via one or more thermistors electrically coupled to the electrochemical cell assembly while loading circuitry electrically coupled to the thermistors is deactivated, (2) sensing a second voltage via the one or more thermistors while the loading circuitry is activated, and (3) determining the temperature characteristic of the electrochemical cell assembly at least partially from the first and second voltages.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: March 8, 2022
    Assignee: Element Energy, Inc.
    Inventors: Seth Marshall Kahn, Arnaud Devie, Corrado Cammi, Nathan Thomas Brinkerhoff
  • Publication number: 20220057350
    Abstract: Described methods and systems are used for in-situ impedance spectroscopy analysis of battery cells in multi-cell battery packs. Specifically, the cell impedances are determined while the pack continues to operate, such as being charged or discharged. For example, the pack voltage/power output remains unchanged while this analysis is initiated, performed, and ended. Cell impedance is determined based on the cell's response to the signal applied to the cell. For example, a current through the cell is charged while monitoring cells' voltage response. Although the power output of the changes during this testing, but the operation of the pack is not impacted due to the power compensation provided by one or more other cells in the pack thereby ensuring uninterrupted operation of the pack. This in situ testing is provided by the unique architecture of the pack, comprising multiple nodes and individual node controllers.
    Type: Application
    Filed: August 13, 2021
    Publication date: February 24, 2022
    Applicant: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Publication number: 20220057455
    Abstract: Described methods and systems provide in-situ leakage current testing of battery cells in battery packs even while these packs operate. Specifically, an external electrical current is discontinued through a tested battery cell using a node controller, to which the tested battery cell is independently connected. Changes in the open circuit voltage (OCV) are then detected by the node controller for a set period time. Any voltage change, associated with taking the tested cell offline, is compensated by one or more other cells in the battery pack. The overall pack current and voltage remains substantially unchanged (based on the application demands), while the in-situ leakage current testing is initiated, performed, and/or completed. The OCV changes are then used to determine the leakage current of the tested cell and, in some examples, to determine the state of health of this cell and/or adjust the operating parameters of this cell.
    Type: Application
    Filed: August 13, 2021
    Publication date: February 24, 2022
    Applicant: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Patent number: 11258279
    Abstract: A system and method for hierarchical arc fault monitoring in an energy storage system, where the energy storage system includes a plurality of stacks that are electrically coupled together. Each stack includes a plurality of battery management system nodes that are electrically coupled together. The method includes (1) obtaining respective electrical measurement values for each stack; (2) determining, for each stack, that the stack is free of arc faults, using the respective electrical measurement values for the stack; (3) obtaining electrical measurement values for the energy storage system; and (4) determining that the energy storage system is free of arc faults outside of the plurality of stacks, using (a) the electrical measurement values for the energy storage system and (b) a subset of the respective electrical measurement values for each stack.
    Type: Grant
    Filed: March 25, 2021
    Date of Patent: February 22, 2022
    Assignee: Element Energy, Inc.
    Inventors: Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John
  • Patent number: 11131717
    Abstract: Described methods and systems provide in-situ leakage current testing of battery cells in battery packs even while these packs operate. Specifically, an external electrical current is discontinued through a tested battery cell using a node controller, to which the tested battery cell is independently connected. Changes in the open circuit voltage (OCV) are then detected by the node controller for a set period time. Any voltage change, associated with taking the tested cell offline, is compensated by one or more other cells in the battery pack. The overall pack current and voltage remains substantially unchanged (based on the application demands), while the in-situ leakage current testing is initiated, performed, and/or completed. The OCV changes are then used to determine the leakage current of the tested cell and, in some examples, to determine the state of health of this cell and/or adjust the operating parameters of this cell.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: September 28, 2021
    Assignee: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Patent number: 11125707
    Abstract: Described methods and systems are used for in-situ impedance spectroscopy analysis of battery cells in multi-cell battery packs. Specifically, the cell impedances are determined while the pack continues to operate, such as being charged or discharged. For example, the pack voltage/power output remains unchanged while this analysis is initiated, performed, and ended. Cell impedance is determined based on the cell's response to the signal applied to the cell. For example, a current through the cell is charged while monitoring cells' voltage response. Although the power output of the changes during this testing, but the operation of the pack is not impacted due to the power compensation provided by one or more other cells in the pack thereby ensuring uninterrupted operation of the pack. This in situ testing is provided by the unique architecture of the pack, comprising multiple nodes and individual node controllers.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: September 21, 2021
    Assignee: Element Energy, Inc.
    Inventors: Rainer Johannes Fasching, Georgy Zerkalov, Arnaud Devie, Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John, Yoosok Saw
  • Patent number: 10992149
    Abstract: A system and method for hierarchical arc fault monitoring in an energy storage system, where the energy storage system includes a plurality of stacks that are electrically coupled together. Each stack includes a plurality of battery management system nodes that are electrically coupled together. The method includes (1) obtaining respective electrical measurement values for each stack; (2) determining, for each stack, that the stack is free of arc faults, using the respective electrical measurement values for the stack; (3) obtaining electrical measurement values for the energy storage system; and (4) determining that the energy storage system is free of arc faults outside of the plurality of stacks, using (a) the electrical measurement values for the energy storage system and (b) a subset of the respective electrical measurement values for each stack.
    Type: Grant
    Filed: October 8, 2020
    Date of Patent: April 27, 2021
    Assignee: Element Energy, Inc.
    Inventors: Seth Marshall Kahn, Anthony John Stratakos, Corrado Cammi, Anderson Rennie John
  • Publication number: 20120119746
    Abstract: Systems and methods for intelligent, adaptive management of energy storage packs are disclosed. A method comprises receiving a first current measurement of a first energy storage cell electrically connected to a first converter circuit. The first converter circuit controls the charge and discharge of the first energy storage cell. A first voltage measurement of the first energy storage cell is received. A first temperature measurement of the first energy storage cell is received. The first current measurement, the first voltage measurement, and the first temperature measurement are translated into a state of charge of the first energy storage cell.
    Type: Application
    Filed: November 30, 2011
    Publication date: May 17, 2012
    Applicant: Element Energy, Inc.
    Inventor: Eric Macris