Abstract: This disclosure relates to a high pressure grinding roller stud comprising two materials of different hardness, and a high pressure grinding roller incorporating at least one such stud.

Abstract: A method for coating a body includes providing a plurality of granules in which each granule includes silicon (Si), carbon (C), chromium (Cr) and an iron group metal. The relative quantities of the Si, C and Cr are such that a molten phase will form at a melting temperature of less than 1,300 degrees Celsius when a threshold quantity of the iron group metal is accessible to the Si, C and Cr. A second source of the iron group metal is also provided. A combination of the granules and the second source is formed such that the threshold quantity of the iron group metal will be accessible to the Si, C and Cr. The granules and the second source are heated to the melting temperature to form the molten phase in contact with the body. The heat is then removed to allow the molten phase to solidify.

Abstract: This disclosure relates to a striking tool for use in a high velocity, high impact energy comminution mill. The tool comprises an elongate body attachable at a first end to the comminution mill, and further comprises a wear resistant element for improving the wear resistance of the striking tool. The wear resistant element comprises a plurality of individual units.

Abstract: A cemented carbide body is provided with improved resistance to mechanical fatigue. The cemented carbide body comprises tantalum in the binder matrix material. The tantalum content is between 1.5 weight per cent and 3.5 weight per cent of the binder content.

Abstract: A strike tip (100) for a pick tool, comprising a strike structure (120) joined to a substrate (110) at an interface boundary (115), the strike structure (120) comprising or consisting or super-hard material and the substrate (110) comprising or consisting of carbide material; the strike tip having a proximate strike end (117) coterminous with the super-hard material and a distal end (118) defined by the substrate (110), a side connecting the strike and distal ends; the strike end (117) including a flat apex area (150) and an outer area extending from the apex to the side. The apex area (150) is substantially less than the outer area, and is at least 1 square millimeter and at most 25 square millimeters.

Abstract: A cemented carbide material comprising tungsten carbide grains, the content of tungsten carbide in the cemented carbide material being at least 75 weight percent and at most 95 weight percent. The cemented carbide material comprises a binder phase comprising any of cobalt, iron, or nickel, and nanoparticles. The nanoparticles include material according to the formula CoxWyCz, where x is a value in the range from 1 to 7, y is a value in the range from 1 to 10 and z is a value in the range from 0 to 4. The nanoparticles have a mean grain size of no more than 10 nm and at least 10 percent of the nanoparticles have a size of at most 5 nm. The volume percent of the tungsten carbide grains having a grain size of no more than 1 ?m is less than 4 percent. A method for producing the cemented carbide material is also disclosed.

Abstract: A method of fabricating a cemented carbide article by additive manufacturing, and a granular material are disclosed. A precursor material is provided that comprises granules, the granules comprising carbide grains and a binder comprising any of cobalt, nickel and iron. Each granule has a density of at least 99.5% of the theoretical density and the granules of the precursor material have a mean compressive strength of at least 40 megapascals (MPa). An additive manufacturing process is used to manufacture the article by building up successive layers of material derived from the precursor material.

Abstract: A method of making a strike construction for a pick tool, a strike construction for a pick tool and a pick tool. The strike construction comprises a strike tip (2) and a support body (20), in which respective attachment ends (10,22) of each of the strike tip and support body are joined to each other, the attachment end of the strike tip is coterminous with cemented carbide material comprised in the strike tip, and the attachment end of the support body is coterminous with cemented carbide material comprised in an end portion of the support body, the end portion being configured such that sides of the support body depend divergently from its attachment end.

Abstract: A cemented carbide material comprising tungsten carbide grains, the content of tungsten carbide in the cemented carbide material being at least 75 weight percent and at most 95 weight percent. The cemented carbide material comprises a binder phase comprising any of cobalt, iron, or nickel, and nanoparticles. Te nanoparticles include material according to the formula CoxWyCz, where x is a value in the range from 1 to 7, y is a value in the range from 1 to 10 and z is a value in the range from 0 to 4. The nanoparticles have a mean grain size of no more than 10 nm and at least 10 percent of the nanoparticles have a size of at most 5 nm. The volume percent of the tungsten carbide grains having a grain size of no more than 1 ?m is less than 4 percent. A method for producing the cemented carbide material is also disclosed.

Abstract: A polycrystalline diamond (PCD) composite compact element comprising a PCD structure bonded to a cemented carbide substrate, in which at least a peripheral region of the substrate comprises cemented carbide material having a mean free path (MFP) characteristic of at least about 0.1 microns and at most about 0.7 microns; and an elastic limit of at least about 1.9 GPa.

Abstract: A polycrystalline diamond composite compact element comprises a body of polycrystalline diamond material and a cemented carbide substrate bonded to the body of polycrystalline material. The cemented carbide substrate has tungsten carbide particles bonded together by a binder material comprising an alloy of Co, Ni and Cr. The tungsten carbide particles form between 70 weight percent and 95 weight percent of the substrate. The binder material comprises between about 10 to 50 wt. % Ni, between about 0.1 to 10 wt. % Cr, and the remainder weight percent comprising Co. The size distribution of the tungsten carbide particles in the substrate has fewer than 17 percent of the carbide particles with a grain size of equal to or less than about 0.3 microns, between about 20 to 28 percent of the tungsten carbide particles having a grain size of between about 0.3 to 0.5 microns; between about 42 to 56 percent of the tungsten carbide particles having a grain size of between about 0.

Abstract: A thermal spray assembly (10) for transforming precursor material (60) into a layer of deposited material joined to a substrate body. A plasma torch (20) produces a plasma jet from a plasma nozzle (28). A feeder mechanism (30) guides the precursor material (60) into the plasma jet in use and provides a feeder orifice (70) when in an open condition. The feeder mechanism comprises a guide chamber (34) and a moveable guide mechanism (32), and the guide chamber is capable of guiding the precursor material to the feeder orifice, through which the precursor material can move from the guide chamber and enter the plasma jet at a variable mean distance from the plasma nozzle (28) in response to movement of the guide mechanism (32).

Abstract: A thermal spray assembly (10) for transforming precursor material (60) into a layer of deposited material joined to a substrate body. A plasma torch produces a plasma jet from a plasma nozzle (28) and a feeder mechanism (30) guides the precursor material into the plasma jet in use and is capable of providing a feeder orifice when in an open condition. The feeder mechanism (30) is provided with a distribution chamber configured for guiding moving precursor material azimuthally around the plasma torch, a plurality of deflector structures (38) configured for deflecting the precursor material (60) from the distribution chamber and guiding it into a guide chamber configured for guiding the precursor material (60) to the plasma jet in use.

Abstract: A pick assembly comprising a holder body, a strike body, a base body attachable to a drive mechanism, and an interference assembly comprising at least one interference member. The holder body comprises a head portion and a shaft depending from the head portion. The strike body comprises a super-hard strike tip. The head portion and the strike body are cooperatively configured such that the strike body can be attached to the head portion, the strike tip being exposed for striking a body to be degraded when in use. The base body comprises a base bore. The base bore, shaft and interference assembly are cooperatively configured such that the shaft can be secured within the base bore, the interference member disposed between the shaft and the bore. Frictional interference between the shaft, interference assembly and base bore is sufficient to prevent rotation of the shaft within the base bore in use.

Abstract: A pick tool (100) comprising a strike member (110) non-moveably attached to a pick body (120), the strike member comprising a strike structure. The strike structure comprises super-hard material and defines a planar strike surface (112), the strike surface defining a cutting edge (114) that includes an apex (115) in the plane of the strike surface (112). The thickness of at least a proximate volume (107) of the strike structure adjacent the cutting edge (114) is at least about 2 millimeters.

Abstract: A thermal spray assembly (10) for transforming precursor material (60) into a layer of deposited material joined to a substrate body. A plasma torch produces a plasma jet from a plasma nozzle (28) and a feeder mechanism (30) guides the precursor material into the plasma jet in use and is capable of providing a feeder orifice when in an open condition. The feeder mechanism (30) is provided with a distribution chamber configured for guiding moving precursor material azimuthally around the plasma torch, a plurality of deflector structures (38) configured for deflecting the precursor material (60) from the distribution chamber and guiding it into a guide chamber configured for guiding the precursor material (60) to the plasma jet in use.

Abstract: A method and granules for coating a body. Each granule comprises silicon (Si), carbon (C), chromium (Cr) and iron group metal selected from iron (Fe), cobalt (Co) and nickel (Ni). The relative quantities of the Si, C and Cr are such that a molten phase comprising the Si, C, Cr and the iron group metal will form at a melting temperature of less than 1,300 degrees Celsius when at least a threshold quantity of the iron group metal is accessible to the Si, C and Cr; but each granule comprising substantially less than the threshold quantity of the iron group metal. A second source of the iron group metal is provided. A combination of the granules and the second source is formed such that at least the threshold quantity of the iron group metal will be accessible to the Si, C and Cr. The granules and the second source are heated to at least the melting temperature to form the molten phase in contact with the body. The heat is then removed to allow the molten phase to solidify and to provide the coated body.

Abstract: A thermal spray assembly (10) for transforming precursor material (60) into a layer of deposited material joined to a substrate body. A plasma torch (20) produces a plasma jet from a plasma nozzle (28). A feeder mechanism (30) guides the precursor material (60) into the plasma jet in use and provides a feeder orifice (70) when in an open condition. The feeder mechanism comprises a guide chamber (34) and a moveable guide mechanism (32), and the guide chamber is capable of guiding the precursor material to the feeder orifice, through which the precursor material can move from the guide chamber and enter the plasma jet at a variable mean distance from the plasma nozzle (28) in response to movement of the guide mechanism (32).

Abstract: A pick assembly is provided, comprising a bit assembly and a holder assembly; the bit assembly comprising a bit support body, a fastener mechanism and a deflectable member, cooperatively configured such the deflectable member can be deflected responsive to the progressive coupling of the bit support body to the fastener mechanism. The holder assembly comprises a holder body and is configured for accommodating and retaining the bit assembly by interference means. The holder assembly and bit assembly are cooperatively configured such that the retention of the bit assembly by the holder assembly by interference means can be progressively increased responsive to the progressive coupling of the bit support body with the fastener mechanism when the bit assembly is accommodated by the holder assembly, operative to prevent substantial movement of the bit support body relative to the holder body in use.

Abstract: The invention relates to hard-metal body comprising a hard-metal, the hard-metal comprising tungsten carbide grains and metal binder comprising cobalt having a concentration of tungsten dissolved therein, the body comprising a surface region adjacent a surface and a core region remote from the surface, the surface region and the core region being contiguous with each other; the mean binder fraction of the core region being greater than that of the surface region; the mean carbon concentration within the binder being higher in the surface region than in the core region; to tools comprising same and methods of making same.