Patents Assigned to Element Six Ltd.
  • Patent number: 10006253
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: June 26, 2018
    Assignees: Baker Hughes Incorporated, Element Six LTD
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Patent number: 9849561
    Abstract: Methods of forming a polycrystalline diamond compact for use in an earth-boring tool include forming a body of polycrystalline diamond material including a first material disposed in interstitial spaces between inter-bonded diamond crystals in the body, removing the first material from interstitial spaces in a portion of the body, selecting a second material promoting a higher rate of degradation of the polycrystalline diamond compact than the first material under similar elevated temperature conditions and providing the second material in interstitial spaces in the portion of the body. Methods of drilling include engaging at least one cutter with a formation and wearing a second region of polycrystalline diamond material comprising a second material faster than the first region of polycrystalline diamond material comprising a first material. Polycrystalline diamond compacts and earth-boring tools including such compacts.
    Type: Grant
    Filed: August 22, 2014
    Date of Patent: December 26, 2017
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Anthony A. DiGiovanni, Iain P. Goudemond
  • Patent number: 9567808
    Abstract: Cutting elements for earth-boring tools may generate a shear lip at a wear scar thereon during cutting. A diamond table may exhibit a relatively high wear resistance, and an edge of the diamond table may be chamfered, the combination of which may result in the formation of a shear lip. Cutting elements may comprise multi-layer diamond tables that result in the formation of a shear lip during cutting. Earth-boring tools include such cutting elements. Methods of forming cutting elements may include selectively designing and configuring the cutting elements to form a shear lip. Methods of cutting a formation using an earth-boring tool include cutting the formation with a cutting element on the tool, and generating a shear lip at a wear scar on the cutting element. The cutting element may be configured such that the shear lip comprises diamond material of the cutting element.
    Type: Grant
    Filed: July 24, 2014
    Date of Patent: February 14, 2017
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Danny E. Scott, Marcus R. Skeem, Jeffrey B. Lund, John H. Liversage, Moosa Mahomed Adia
  • Patent number: 8919462
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Grant
    Filed: October 25, 2013
    Date of Patent: December 30, 2014
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Patent number: 8839889
    Abstract: Methods of forming a polycrystalline diamond compact for use in an earth-boring tool include forming a body of polycrystalline diamond material including a first material disposed in interstitial spaces between inter-bonded diamond crystals in the body, removing the first material from interstitial spaces in a portion of the body, selecting a second material promoting a higher rate of degradation of the polycrystalline diamond compact than the first material under similar elevated temperature conditions and providing the second material in interstitial spaces in the portion of the body. Methods of drilling include engaging at least one cutter with a formation and wearing a second region of polycrystalline diamond material comprising a second material faster than the first region of polycrystalline diamond material comprising a first material. Polycrystalline diamond compacts and earth-boring tools including such compacts are also disclosed.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: September 23, 2014
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Anthony A. DiGiovanni, Iain P. Goudemond
  • Patent number: 8800692
    Abstract: Cutting elements for earth-boring tools may generate a shear lip at a wear scar thereon during cutting. A diamond table may exhibit a relatively high wear resistance, and an edge of the diamond table may be chamfered, the combination of which may result in the formation of a shear lip. Cutting elements may comprise multi-layer diamond tables that result in the formation of a shear lip during cutting. Earth-boring tools include such cutting elements. Methods of forming cutting elements may include selectively designing and configuring the cutting elements to form a shear lip. Methods of cutting a formation using an earth-boring tool include cutting the formation with a cutting element on the tool, and generating a shear lip at a wear scar on the cutting element. The cutting element may be configured such that the shear lip comprises diamond material of the cutting element.
    Type: Grant
    Filed: October 1, 2010
    Date of Patent: August 12, 2014
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Danny E. Scott, Marcus R. Skeem, Jeffrey B. Lund, John H. Liversage, Moosa Mahomed Adia
  • Patent number: 8684112
    Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.
    Type: Grant
    Filed: April 22, 2011
    Date of Patent: April 1, 2014
    Assignees: Baker Hughes Incorporated, Element Six Ltd
    Inventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
  • Publication number: 20130202518
    Abstract: A single crystal diamond prepared by CVD and having one or more electronic characteristics; making the diamond suitable for electronic applications. Also provided is a method of making the single crystal CVD diamond.
    Type: Application
    Filed: March 15, 2013
    Publication date: August 8, 2013
    Applicant: ELEMENT SIX LTD.
    Inventor: ELEMENT SIX LTD.
  • Patent number: 8501143
    Abstract: A single crystal diamond prepared by CVD and having one or more electronic characteristics; making the diamond suitable for electronic applications. Also provided is a method of making the single crystal CVD diamond.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: August 6, 2013
    Assignee: Element Six Ltd.
    Inventors: Geoffrey Alan Scarsbrook, Philip Maurice Martineau, John Lloyd Collins, Ricardo Simon Sussmann, Bärbel Susanne Charlotte Dorn, Andrew John Whitehead, Daniel James Twitchen
  • Patent number: 8277622
    Abstract: The present invention relates to diamond material comprising a boron doped single crystal diamond substrate layer having a first surface and a boron doped single crystal diamond conductive layer on said first surface, wherein the distribution of boron in the conductive layer is more uniform than the distribution of boron in the substrate layer.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: October 2, 2012
    Assignee: Element Six Ltd.
    Inventor: Geoffrey Alan Scarsbrook