Patents Assigned to Element Six Ltd.
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Patent number: 10006253Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.Type: GrantFiled: November 6, 2014Date of Patent: June 26, 2018Assignees: Baker Hughes Incorporated, Element Six LTDInventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
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Patent number: 9849561Abstract: Methods of forming a polycrystalline diamond compact for use in an earth-boring tool include forming a body of polycrystalline diamond material including a first material disposed in interstitial spaces between inter-bonded diamond crystals in the body, removing the first material from interstitial spaces in a portion of the body, selecting a second material promoting a higher rate of degradation of the polycrystalline diamond compact than the first material under similar elevated temperature conditions and providing the second material in interstitial spaces in the portion of the body. Methods of drilling include engaging at least one cutter with a formation and wearing a second region of polycrystalline diamond material comprising a second material faster than the first region of polycrystalline diamond material comprising a first material. Polycrystalline diamond compacts and earth-boring tools including such compacts.Type: GrantFiled: August 22, 2014Date of Patent: December 26, 2017Assignees: Baker Hughes Incorporated, Element Six LtdInventors: Anthony A. DiGiovanni, Iain P. Goudemond
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Patent number: 9567808Abstract: Cutting elements for earth-boring tools may generate a shear lip at a wear scar thereon during cutting. A diamond table may exhibit a relatively high wear resistance, and an edge of the diamond table may be chamfered, the combination of which may result in the formation of a shear lip. Cutting elements may comprise multi-layer diamond tables that result in the formation of a shear lip during cutting. Earth-boring tools include such cutting elements. Methods of forming cutting elements may include selectively designing and configuring the cutting elements to form a shear lip. Methods of cutting a formation using an earth-boring tool include cutting the formation with a cutting element on the tool, and generating a shear lip at a wear scar on the cutting element. The cutting element may be configured such that the shear lip comprises diamond material of the cutting element.Type: GrantFiled: July 24, 2014Date of Patent: February 14, 2017Assignees: Baker Hughes Incorporated, Element Six LtdInventors: Danny E. Scott, Marcus R. Skeem, Jeffrey B. Lund, John H. Liversage, Moosa Mahomed Adia
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Patent number: 8919462Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.Type: GrantFiled: October 25, 2013Date of Patent: December 30, 2014Assignees: Baker Hughes Incorporated, Element Six LtdInventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
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Patent number: 8839889Abstract: Methods of forming a polycrystalline diamond compact for use in an earth-boring tool include forming a body of polycrystalline diamond material including a first material disposed in interstitial spaces between inter-bonded diamond crystals in the body, removing the first material from interstitial spaces in a portion of the body, selecting a second material promoting a higher rate of degradation of the polycrystalline diamond compact than the first material under similar elevated temperature conditions and providing the second material in interstitial spaces in the portion of the body. Methods of drilling include engaging at least one cutter with a formation and wearing a second region of polycrystalline diamond material comprising a second material faster than the first region of polycrystalline diamond material comprising a first material. Polycrystalline diamond compacts and earth-boring tools including such compacts are also disclosed.Type: GrantFiled: April 26, 2011Date of Patent: September 23, 2014Assignees: Baker Hughes Incorporated, Element Six LtdInventors: Anthony A. DiGiovanni, Iain P. Goudemond
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Patent number: 8800692Abstract: Cutting elements for earth-boring tools may generate a shear lip at a wear scar thereon during cutting. A diamond table may exhibit a relatively high wear resistance, and an edge of the diamond table may be chamfered, the combination of which may result in the formation of a shear lip. Cutting elements may comprise multi-layer diamond tables that result in the formation of a shear lip during cutting. Earth-boring tools include such cutting elements. Methods of forming cutting elements may include selectively designing and configuring the cutting elements to form a shear lip. Methods of cutting a formation using an earth-boring tool include cutting the formation with a cutting element on the tool, and generating a shear lip at a wear scar on the cutting element. The cutting element may be configured such that the shear lip comprises diamond material of the cutting element.Type: GrantFiled: October 1, 2010Date of Patent: August 12, 2014Assignees: Baker Hughes Incorporated, Element Six LtdInventors: Danny E. Scott, Marcus R. Skeem, Jeffrey B. Lund, John H. Liversage, Moosa Mahomed Adia
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Patent number: 8684112Abstract: Cutting elements, earth-boring drill bits having such cutting elements and related methods are described herein. In some embodiments, a cutting element for an earth-boring tool may include a diamond table having an indentation in a cutting face thereof and a shaped feature in a substrate at the interface between the diamond table and the substrate, the shaped feature corresponding to the indentation in the cutting face of the diamond table. In further embodiments, a cutting element for an earth-boring tool may include a sacrificial structure positioned within an indentation in a diamond table. In additional embodiments, a method of forming a cutting element may include positioning a sacrificial structure in a mold, positioning a powdered precursor material over the sacrificial structure, and pressing and sintering the powdered precursor material to form a diamond table having an indentation in a cutting face formed by the sacrificial structure.Type: GrantFiled: April 22, 2011Date of Patent: April 1, 2014Assignees: Baker Hughes Incorporated, Element Six LtdInventors: Anthony A. DiGiovanni, Nicholas J. Lyons, Matthew S. Hale, John H. Liversage
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Publication number: 20130202518Abstract: A single crystal diamond prepared by CVD and having one or more electronic characteristics; making the diamond suitable for electronic applications. Also provided is a method of making the single crystal CVD diamond.Type: ApplicationFiled: March 15, 2013Publication date: August 8, 2013Applicant: ELEMENT SIX LTD.Inventor: ELEMENT SIX LTD.
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Patent number: 8501143Abstract: A single crystal diamond prepared by CVD and having one or more electronic characteristics; making the diamond suitable for electronic applications. Also provided is a method of making the single crystal CVD diamond.Type: GrantFiled: October 3, 2008Date of Patent: August 6, 2013Assignee: Element Six Ltd.Inventors: Geoffrey Alan Scarsbrook, Philip Maurice Martineau, John Lloyd Collins, Ricardo Simon Sussmann, Bärbel Susanne Charlotte Dorn, Andrew John Whitehead, Daniel James Twitchen
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Patent number: 8277622Abstract: The present invention relates to diamond material comprising a boron doped single crystal diamond substrate layer having a first surface and a boron doped single crystal diamond conductive layer on said first surface, wherein the distribution of boron in the conductive layer is more uniform than the distribution of boron in the substrate layer.Type: GrantFiled: January 22, 2008Date of Patent: October 2, 2012Assignee: Element Six Ltd.Inventor: Geoffrey Alan Scarsbrook