Patents Assigned to Element Six Technologies Limited
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Patent number: 12065756Abstract: A method of manufacturing synthetic diamond material using a chemical vapour deposition process, and a diamond obtained by such a method are described. The method comprises providing a freestanding synthetic single crystal diamond substrate wafer having a dislocation density of at least 107 cm?2. The synthetic single crystal diamond substrate wafer is located over a substrate holder within a chemical vapour deposition reactor. Process gases are fed into the reactor, the process gases including a gas comprising carbon. Crack-free synthetic diamond material is grown on a surface of the single crystal diamond substrate wafer at a temperature of at least 900° C. to a thickness of at least 0.5 mm and with lateral dimensions of at least 4 mm by 4 mm.Type: GrantFiled: May 4, 2023Date of Patent: August 20, 2024Assignee: Element Six Technologies LimitedInventors: Ian Friel, Katharine Louise Atkinson, Daniel James Twitchen
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Patent number: 12037702Abstract: Single crystal CVD diamond material comprising a total nitrogen concentration of at least 5 ppm and a neutral single substitutional nitrogen, Ns0, to total single substitutional nitrogen, Ns, ratio of at least 0.7. Such a diamond is observed to have a relatively low amount of brown colouration despite the relatively high concentration of nitrogen. A method of making the single crystal diamond is also disclosed, the method including growing the CVD diamond in process gases comprising 60 to 200 ppm nitrogen, in addition to a carbon-containing gas, and hydrogen, wherein the ratio of carbon atoms in the carbon-containing gas to hydrogen atoms in the hydrogen gas is 0.5 to 1.5%.Type: GrantFiled: October 17, 2023Date of Patent: July 16, 2024Assignee: Element Six Technologies LimitedInventors: Andrew Mark Edmonds, Matthew Lee Markham, Pierre-Olivier Francois Marc Colard
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Publication number: 20240094004Abstract: A system and sensor device for determining geolocation data. A plurality of nodes, each at a predetermined location is provided. Each node emits a time-varying magnetic field, each time-varying magnetic field having a characteristic identifying the node. A sensor device comprises a magnetometer, the magnetometer configured to detect the time-varying magnetic field from at least one of the plurality of nodes, the magnetometer comprising diamond comprising at least one quantum spin defect. The sensor device has a processor configured to determine the identifying characteristic from the sensed time-varying magnetic field, and is further configured to determine geolocation data on the basis of at least the determined identifying characteristic.Type: ApplicationFiled: December 15, 2020Publication date: March 21, 2024Applicant: ELEMENT SIX TECHNOLOGIES LIMITEDInventors: Andrew Mark Edmonds, Matthew Lee Markham
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Patent number: 11913111Abstract: A method of fabricating a polycrystalline CVD synthetic diamond wafer is disclosed. A first polycrystalline CVD synthetic diamond wafer is grown using a CVD process to a first thickness on a substrate. A second smaller wafer is cut from the polycrystalline CVD synthetic diamond wafer. The second smaller wafer is located on a carrier, and further polycrystalline CVD synthetic diamond material is grown on the second smaller wafer to a second thickness to give a polycrystalline CVD synthetic diamond material having a total thickness of the combined first and second thicknesses.Type: GrantFiled: March 26, 2020Date of Patent: February 27, 2024Assignee: Element Six Technologies LimitedInventors: Gruffudd Trefor Williams, Richard Stuart Balmer
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Publication number: 20240060210Abstract: Single crystal CVD diamond material comprising a total nitrogen concentration of at least 5 ppm and a neutral single substitutional nitrogen, Ns0, to total single substitutional nitrogen, Ns, ratio of at least 0.7. Such a diamond is observed to have a relatively low amount of brown colouration despite the relatively high concentration of nitrogen. A method of making the single crystal diamond is also disclosed, the method including growing the CVD diamond in process gases comprising 60 to 200 ppm nitrogen, in addition to a carbon-containing gas, and hydrogen, wherein the ratio of carbon atoms in the carbon-containing gas to hydrogen atoms in the hydrogen gas is 0.5 to 1.5%.Type: ApplicationFiled: October 17, 2023Publication date: February 22, 2024Applicant: ELEMENT SIX TECHNOLOGIES LIMITEDInventors: Andrew Mark Edmonds, Matthew Lee Markham, Pierre-Olivier Francois Marc Colard
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Patent number: 11873224Abstract: A polycrystalline CVD synthetic diamond material is provided that has an average thermal conductivity at room temperature through a thickness of the polycrystalline CVD synthetic diamond material of between 1700 and 2400 Wm?1K?1, a thickness of at least 2.5 mm and a visible transmittance through the thickness of the polycrystalline CVD synthetic diamond of at least 25%. A wafer comprising the material is also provided, wherein at least 70% of a total area of the wafer has the properties of the polycrystalline CVD synthetic diamond material. A method for fabricating the wafer is also disclosed.Type: GrantFiled: May 14, 2019Date of Patent: January 16, 2024Assignee: Element Six Technologies LimitedInventors: Gruffudd Trefor Williams, Richard Stuart Balmer, Joseph Michael Dodson
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Publication number: 20230406732Abstract: A bonded diamond assembly and a method of forming the assembly. The assembly comprises a polycrystalline diamond wafer having a largest linear dimension of between 25 mm and 200 mm, a substrate and a bonding layer located between the diamond and the substrate and bonding them together. The bonding layer, when inspected using ultrasound using a resolution of 50 ?m, a focal length selected to inspect the bonding layer, and frequencies of 100 MHz and 30 MHz, comprises low numbers of voids extending either across the thickness of the bonding layer and low numbers of voids that do not extend across the thickness of the bonding layer.Type: ApplicationFiled: November 12, 2021Publication date: December 21, 2023Applicant: Element Six Technologies LimitedInventors: Julian James Sargood Ellis, Timothy Peter Mollart, Hossein Zarrin, Daniel James Twitchen
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Patent number: 11825286Abstract: A non-planar chemical vapour deposition polycrystalline diamond body has a dome body having an apex and an outer periphery. The dome body has an average radius of curvature in a range of 4 mm to 25 mm and a maximum linear dimension at the outer periphery of the dome body of no more than 26 mm. The average radius of curvature is no less than 0.6 times the maximum linear dimension at the outer periphery. A method of fabricating the non-planar diamond body is also disclosed.Type: GrantFiled: December 22, 2020Date of Patent: November 21, 2023Assignee: Element Six Technologies LimitedInventors: Benjamin Wickham, Ian Friel
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Patent number: 11821107Abstract: Single crystal CVD diamond material comprising a total nitrogen concentration of at least 5 ppm and a neutral single substitutional nitrogen. Ns0, to total single substitutional nitrogen, Ns, ratio of at least 0.7. Such a diamond is observed to have a relatively low amount of brown colouration despite the relatively high concentration of nitrogen A method of making the single crystal diamond is also disclosed, the method including growing the CVD diamond in process gases comprising 60 to 200 ppm nitrogen, in addition to a carbon-containing gas, and hydrogen, wherein the ratio of carbon atoms in the carbon-containing gas to hydrogen atoms in the hydrogen gas is 0.5 to 1.5%.Type: GrantFiled: March 30, 2020Date of Patent: November 21, 2023Assignee: Element Six Technologies LimitedInventors: Andrew Mark Edmonds, Matthew Lee Markham, Pierre-Olivier Francois Marc Colard
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Patent number: 11807955Abstract: A synthetic diamond material comprises a surface, wherein the surface comprises a first surface region comprising a first concentration of quantum spin defects. A second surface region has a predetermined area and is located adjacent to the first surface region, the second region comprising a second concentration of quantum spin defects. The first concentration of quantum spin defects is at least ten times greater than the second concentration of quantum spin defects, and at least one of the first or second surface regions comprises chemical vapour deposition, CVD, synthetic diamond. A method of producing the synthetic diamond material is also disclosed.Type: GrantFiled: January 24, 2019Date of Patent: November 7, 2023Assignee: Element Six Technologies LimitedInventors: Matthew Lee Markham, Andrew Mark Edmonds
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Patent number: 11746436Abstract: A coloured single crystal CVD synthetic diamond material comprising: a plurality of layers, wherein the plurality of layers includes at least two sets of layers which differ in terms of their defect composition and colour, wherein defect type, defect concentration, and layer thickness for each of the at least two sets of layers is such that if the coloured single crystal CVD diamond material is fabricated into a round brilliant cut diamond comprising a table and a culet, and having a table to culet depth greater than 1 mm, the round brilliant cut diamond comprises a uniform colour as viewed by naked human eye under standard ambient viewing conditions in at least a direction through the table to the culet.Type: GrantFiled: September 13, 2013Date of Patent: September 5, 2023Assignee: Element Six Technologies LimitedInventors: Harpreet Kaur Dhillon, Ian Friel, Daniel James Twitchen, Sarah Louise Geoghegan, Helen Jennifer Gallon, Neil Perkins, Philip Maurice Martineau
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Publication number: 20230272551Abstract: A method of manufacturing synthetic diamond material using a chemical vapour deposition process, and a diamond obtained by such a method are described. The method comprises providing a freestanding synthetic single crystal diamond substrate wafer having a dislocation density of at least 107cm?2. The synthetic single crystal diamond substrate wafer is located over a substrate holder within a chemical vapour deposition reactor. Process gases are fed into the reactor, the process gases including a gas comprising carbon. Crack-free synthetic diamond material is grown on a surface of the single crystal diamond substrate wafer at a temperature of at least 900° C. to a thickness of at least 0.5 mm and with lateral dimensions of at least 4 mm by 4 mm.Type: ApplicationFiled: May 4, 2023Publication date: August 31, 2023Applicant: ELEMENT SIX TECHNOLOGIES LIMITEDInventors: IAN FRIEL, KATHARINE LOUISE ATKINSON, DANIEL JAMES TWITCHEN
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Patent number: 11643750Abstract: A method of manufacturing synthetic diamond material using a chemical vapour deposition process, and a diamond obtained by such a method are described. The method comprises providing a freestanding synthetic single crystal diamond substrate wafer having a dislocation density of at least 107 cm?2. The synthetic single crystal diamond substrate wafer is located over a substrate holder within a chemical vapour deposition reactor. Process gases are fed into the reactor, the process gases including a gas comprising carbon. Crack-free synthetic diamond material is grown on a surface of the single crystal diamond substrate wafer at a temperature of at least 900° C. to a thickness of at least 0.5 mm and with lateral dimensions of at least 4 mm by 4 mm.Type: GrantFiled: July 5, 2019Date of Patent: May 9, 2023Assignee: Element Six Technologies LimitedInventors: Ian Friel, Katharine Louise Atkinson, Daniel James Twitchen
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Publication number: 20230067863Abstract: A diamond lens (3) configured for use in a multispectral imaging system (1). The diamond lens (3) has a largest linear dimension of at least 10 mm and is formed from diamond material having a birefringence An of greater than 1×10?4, measured over a specified area of at least 4 mm by 4 mm through a maximum thickness of at least 400 ?m. A multispectral imaging system (1) comprising the diamond lens (3) and a component (2) comprising the diamond lens are also described.Type: ApplicationFiled: February 3, 2021Publication date: March 2, 2023Applicant: Element Six Technologies LimitedInventors: Andrew Michael Bennett, Frederick Richard Faulkner
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Publication number: 20230053780Abstract: A method for forming a diamond product. Diamond material is provided and a damage layer comprising sp2 bonded carbon is formed in the material. The presence of the damage layer defines a first diamond layer above and in contact with the damage layer and a second diamond layer below and in contact with the damage layer. The damage layer is electrochemically etched to separate it from the first layer, wherein the electrochemical etching is performed in a solution containing ions, the solution having an electrical conductivity of at least 500 ?S cm?1, and wherein the ions are capable of forming radicals during electrolysis. The diamond product is also described.Type: ApplicationFiled: March 4, 2021Publication date: February 23, 2023Applicants: Element Six Technologies Limited, University of WarwickInventors: Joshua James Tully, Samuel James Cobb, Julie Victoria MacPherson, Mark Edward Newton, Matthew Lee Markham
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Patent number: 11555948Abstract: An optical element comprising a window formed of synthetic diamond material and an optical surface pattern formed directly in a surface of the synthetic diamond material. The window of synthetic diamond material is in the form of a wedged diamond window with non-parallel major surfaces defining a wedge angle in a range (1) arcminute to 10° and the optical surface pattern is formed directly in one or both of the non-parallel major surfaces. There is also described a laser system comprising the optical element and a laser having a coherence length, wherein the coherence length of the laser is greater than twice a thickness of the wedged diamond window at its thickest point.Type: GrantFiled: December 12, 2017Date of Patent: January 17, 2023Assignee: Element Six Technologies LimitedInventor: Alexander Clark Muhr
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Publication number: 20220389611Abstract: A method of fabricating a CVD synthetic diamond material, the method comprising providing a compacted diamond carrier material consisting of compacted non-intergrown diamond particles substantially free of a second phase, and growing CVD synthetic diamond material on a surface of the compacted diamond carrier material. Composite diamond bodies made by the method are also described.Type: ApplicationFiled: December 15, 2020Publication date: December 8, 2022Applicant: ELEMENT SIX TECHNOLOGIES LIMITEDInventors: GRUFFUDD TREFOR WILLIAMS, CHRISTOPHER JOHN HOWARD WORT
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Publication number: 20220369038Abstract: A non-planar chemical vapour deposition polycrystalline diamond body has a dome body having an apex and an outer periphery. The dome body has an average radius of curvature in a range of 4 mm to 25 mm and a maximum linear dimension at the outer periphery of the dome body of no more than 26 mm. The average radius of curvature is no less than 0.6 times the maximum linear dimension at the outer periphery. A method of fabricating the non-planar diamond body is also disclosed.Type: ApplicationFiled: December 22, 2020Publication date: November 17, 2022Applicant: ELEMENT SIX TECHNOLOGIES LIMITEDInventors: Benjamin Wickham, Ian Friel
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Patent number: 11486037Abstract: A method of fabricating a plurality of single crystal CVD diamonds. The method includes mounting a plurality of single crystal diamond substrates on a first carrier substrate. The plurality of single crystal diamond substrates is subjected to a first CVD diamond growth process to form a plurality of single crystal CVD diamonds on the plurality of single crystal diamond substrates. The plurality of single crystal CVD diamonds are mounted in a recessed carrier substrate and subjected to a second CVD diamond growth process.Type: GrantFiled: November 8, 2017Date of Patent: November 1, 2022Assignee: Element Six Technologies LimitedInventors: Ben Llewelyn Green, Andrew Michael Bennett, Timothy Peter Mollart, Stefan Ian Olsson Robbie
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Patent number: 11488805Abstract: A microwave plasma reactor for manufacturing synthetic diamond material via chemical vapour deposition includes a microwave generator configured to generate microwaves at a frequency f, a plasma chamber that defines a resonance cavity for supporting a microwave resonance mode, a microwave coupling configuration for feeding microwaves from the microwave generator into the plasma chamber, a gas flow system for feeding process gases into the plasma chamber and removing them therefrom, and a substrate holder disposed in the plasma chamber and having a supporting surface for supporting a substrate on which the synthetic diamond material is to be deposited in use. The resonance cavity is configured to have a height that supports a TM011 resonant mode at the frequency f and is further configured to have a diameter that satisfies the condition that a ratio of the resonance cavity height/the resonance cavity diameter is in the range 0.3 to 1.0.Type: GrantFiled: June 28, 2019Date of Patent: November 1, 2022Assignee: Element Six Technologies LimitedInventors: John Robert Brandon, Alexander Lamb Cullen, Stephen David Williams, Joseph Michael Dodson, Jonathan James Wilman, Christopher John Howard Wort