Patents Assigned to ElkCorp
  • Patent number: 9435074
    Abstract: The present invention relates to fire resistant composite materials and to fire resistant fabric materials and mattresses made therefrom. The composite materials include (a) a substrate selected from the group consisting of cotton, rayon, lyocell, wool, silk and blends thereof; and (b) a coating consisting essentially of water, ammonium polyphosphate, binder material and cellulose filler material. The binder material bonds the ammonium polyphosphate and cellulose filler materials together and to the substrate such that the substrate is coated with the coating.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: September 6, 2016
    Assignee: ElkCorp
    Inventor: Younger Ahluwalia
  • Patent number: 8987149
    Abstract: The present invention relates to fire resistant composite materials and to fire resistant fabric materials and mattresses made therefrom. The composite materials include (a) a substrate selected from the group consisting of cotton, rayon, lyocell and blends thereof; and (b) a coating consisting essentially of water, ammonium polyphosphate, binder material, cross-linking material, thickener material and a catalyst. The binder material bonds the ammonium polyphosphate, cross-linking material, thickener material and catalyst together and to the substrate such that the substrate is coated with the coating.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: March 24, 2015
    Assignee: ElkCorp
    Inventor: Younger Ahluwalia
  • Patent number: 8822355
    Abstract: The present invention relates to fire resistant composite materials and to fire resistant fabric materials and mattresses made therefrom. The composite materials include (a) a substrate selected from the group consisting of cotton, rayon, lyocell and blends thereof; and (b) a coating consisting essentially of water, ammonium polyphosphate, urea formaldehyde binder material, prefarbricated glass microcells, acrylic latex binder, ammonium lauryl sulfate surfactant, thickener material, a second surfactant, surfactant-generated microcells, a catalyst and starch. The binder materials bond the ammonium polyphosphate, prefarbricated microcells, thickener material, surfactants, surfactant-generated microcells, catalyst and starch together and to the substrate such that the substrate is coated with the coating.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: September 2, 2014
    Assignee: ElkCorp
    Inventor: Younger Ahluwalia
  • Patent number: 8822356
    Abstract: The present invention relates to fire resistant composite materials and to fire resistant fabric materials and mattresses made therefrom. The composite materials include (a) a substrate selected from the group consisting of cotton, rayon, lyocell and blends thereof; and (b) a coating consisting essentially of water, ammonium polyphosphate, binder material, cross-linking material, aluminum trihydrate, prefarbricated microcells, thickener material, a surfactant, surfactant-generated microcells and a catalyst. The binder material bonds the ammonium polyphosphate, cross-linking material, aluminum trihydrate, prefarbricated microcells, thickener material, surfactant, surfactant-generated microcells and catalyst together and to the substrate such that the substrate is coated with the coating.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: September 2, 2014
    Assignee: ElkCorp
    Inventor: Younger Ahluwalia
  • Patent number: 8030229
    Abstract: A composite material comprising at least a first layer which comprises a surfactant component, surfactant-generated microcells, a filler component and a binder component; and a second layer which comprises a metallic component. The composite material may further comprise a substrate to which the first layer is adhered. The composite materials have heat insulating, and fire resistant characteristics and are particularly suited for use in building materials and mattresses.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: October 4, 2011
    Assignee: ElkCorp.
    Inventors: Younger Ahluwalia, Matti Kiik, Thomas D. Karol
  • Patent number: 8017531
    Abstract: A composite material comprising a substrate having an ionic charge which is coated with a coating having essentially the same ionic charge and a metallic component adhered on one or both sides of the coated substrate. The coating consists essentially of a filler material comprising clay and a binder material. The substrate is preferably fiberglass, the filler material may further comprise at least one additional filler selected from the group consisting of decabromodiphenyloxide, antimony trioxide, fly ash, charged calcium carbonate, mica, glass microspheres and ceramic microspheres and mixtures thereof and the binder material is preferably acrylic latex. The metallic component is preferably aluminum foil. The composite material has heat insulating and fire resistant characteristics.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: September 13, 2011
    Assignee: ElkCorp
    Inventors: Younger Ahluwalia, Matti Kiik, Thomas D. Karol
  • Publication number: 20110052901
    Abstract: A composite material comprising a first layer which comprises a prefabricated microcells component, surfactant-generated microcells, a surfactant component, a filler component and a binder component and a second layer, which comprises a metallic component. The composite material may further comprise a substrate to which the first layer is adhered. The composite materials have heat insulating and fire resistant characteristics and are particularly suited for use in building materials and mattresses.
    Type: Application
    Filed: September 23, 2010
    Publication date: March 3, 2011
    Applicant: ELKCORP
    Inventors: YOUNGER AHLUWALIA, MATTI KIIK, THOMAS D. KAROL
  • Patent number: 7563733
    Abstract: A composite material comprising a first layer which comprises a surfactant component, surfactant-generated microcells, a gel catalyst component and a binder component, and a second layer which comprises a metallic component is provided. The first layer may further comprise a filler component. In addition, the composite material may further comprise a substrate to which the first layer is adhered. The composite materials have heat insulating and fire resistant characteristics and are particularly suited for use in building materials and mattresses.
    Type: Grant
    Filed: January 27, 2004
    Date of Patent: July 21, 2009
    Assignee: ElkCorp
    Inventors: Younger Ahluwalia, Matti Kiik, Thomas D. Karol
  • Patent number: 7361617
    Abstract: The present invention relates to fire resistant composite materials and to fire resistant fabric materials and mattresses made therefrom. The composite materials include (a) a substrate selected from the group consisting of cotton, rayon, lyocell and blends thereof; and (b) a coating consisting essentially of water, ammonium polyphosphate, acrylic isocyanide polymeric microcells, binder material, and a catalyst. The binder material bonds the ammonium polyphosphate, acrylic isocyanide polymeric microcells, and catalyst together and to the substrate such that the substrate is coated with the coating.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: April 22, 2008
    Assignee: ElkCorp
    Inventor: Younger Ahluwalia
  • Patent number: 7010937
    Abstract: A process for liquefying natural gas in conjunction with producing a liquid stream containing predominantly hydrocarbons heavier than methane is disclosed. In the process, the natural gas stream to be liquefied is partially cooled, expanded to an intermediate pressure, and supplied to a distillation column. The bottom product from this distillation column preferentially contains the majority of any hydrocarbons heavier than methane that would otherwise reduce the purity of the liquefied natural gas. The residual gas stream from the distillation column is compressed to a higher intermediate pressure, cooled under pressure to condense it, and then expanded to low pressure to form the liquefied natural gas stream.
    Type: Grant
    Filed: April 13, 2004
    Date of Patent: March 14, 2006
    Assignee: ElkCorp
    Inventors: John D. Wilkinson, Hank M. Hudson, Kyle T. Cueller
  • Patent number: 6945075
    Abstract: A process for liquefying natural gas in conjunction with producing a liquid stream containing predominantly hydrocarbons heavier than methane is disclosed. In the process, the natural gas stream to be liquefied is partially cooled, expanded to an intermediate pressure, and supplied to a distillation column. The bottom product from this distillation column preferentially contains the majority of any hydrocarbons heavier than methane that would otherwise reduce the purity of the liquefied natural gas. The residual gas stream from the distillation column is compressed to a higher intermediate pressure, cooled under pressure to condense it, and then expanded to low pressure to form the liquefied natural gas stream.
    Type: Grant
    Filed: October 23, 2002
    Date of Patent: September 20, 2005
    Assignee: ElkCorp
    Inventors: John D. Wilkinson, Hank M. Hudson, Kyle T. Ceullar
  • Patent number: 6936329
    Abstract: A fastener-free composite roofing product comprising a roofing material and an interply material attached to the roofing material, wherein the interply material includes an adhesive coating on one side. The interply material is attached adjacent to an edge of the roofing material to permit a major portion of the interply material to be folded away from the roofing material for application to a roof. The adhesive is effective to secure the roofing product to the roof without the use of nails or other fasteners. The roofing material may be a roofing shingle or roll roofing, and the interply material is comprised of a water resistant material.
    Type: Grant
    Filed: July 15, 2003
    Date of Patent: August 30, 2005
    Assignee: ElkCorp.
    Inventors: Matti Kiik, Michael Bryson, Micheal Allen McLintock, Kevin L. Beattie
  • Patent number: 6915662
    Abstract: A process for the recovery of ethane, ethylene, propane, propylene and heavier hydrocarbon components from a hydrocarbon gas stream is disclosed. In recent years, the preferred method of separating a hydrocarbon gas stream generally includes supplying at least portions of the gas stream to a fractionation tower having at least one reboiler, and often one or more side reboilers, to supply heat to the column by withdrawing and heating some of the tower liquids to produce stripping vapors that separate the more volatile components from the desired components. The reboiler and side reboilers (if any) are typically integrated into the feed stream cooling scheme to provide at least a portion of the refrigeration needed to condense the desired components for subsequent fractionation in the distillation column.
    Type: Grant
    Filed: October 26, 2001
    Date of Patent: July 12, 2005
    Assignee: ElkCorp.
    Inventors: John D. Wilkinson, Hank M. Hudson, Michael C. Pierce
  • Patent number: 6889523
    Abstract: A process for liquefying natural gas in conjunction with processing natural gas to recover natural gas liquids (NGL) is disclosed. In the process, the natural gas stream to be liquefied is taken from one of the streams in the NGL recovery plant and cooled under pressure to condense it. A distillation stream is withdrawn from the NGL recovery plant to provide some of the cooling required to condense the natural gas stream. A portion of the condensed stream is expanded to an intermediate pressure and then used to provide some of the cooling required to condense the natural gas stream, and thereafter routed to the NGL recovery plant so that any heavier hydrocarbons it contains can be recovered in the NGL product. The remaining portion of the condensed stream is expanded to low pressure to form the liquefied natural gas stream.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: May 10, 2005
    Assignee: ElkCorp
    Inventors: John D. Wilkinson, Hank M. Hudson, Kyle T. Cuellar
  • Publication number: 20040258883
    Abstract: A laminated roofing shingle has an increased nailing zone obtained by increasing the width of the backer strip and thinning a portion of the extended backer strip underlying the nailing zone on the upper shingle layer. The thinned portion is of a width such that when a pair of the shingles are stacked one atop the other with their respective backer strips oriented in opposite directions, the respective thinned portions are aligned with one another and are separated only by the upper shingle layer of the lowermost shingle. When stacked and bundled, the extended backer strip portions do not substantially increase the height of the bundle. The height of the bundle may be further reduced by forming a longitudinally extending thinned area in the upper shingle layer overlying the thinned portion of the backer strip.
    Type: Application
    Filed: June 17, 2003
    Publication date: December 23, 2004
    Applicant: ElkCorp.
    Inventor: Casimir Paul Weaver
  • Publication number: 20040235379
    Abstract: A composite material comprising a substrate having an ionic charge which is coated with a coating having essentially the same ionic charge and a metallic component adhered on one or both sides of the coated substrate. The coating consists essentially of a filler material comprising clay and a binder material. The substrate is preferably fiberglass, the filler material may further comprise at least one additional filler selected from the group consisting of decabromodiphenyloxide, antimony trioxide, fly ash, charged calcium carbonate, mica, glass microspheres and ceramic microspheres and mixtures thereof and the binder material is preferably acrylic latex. The metallic component is preferably aluminum foil. The composite material has heat insulating and fire resistant characteristics.
    Type: Application
    Filed: January 27, 2004
    Publication date: November 25, 2004
    Applicant: ElkCorp
    Inventors: Younger Ahluwalia, Matti Kiik, Thomas D. Karol
  • Publication number: 20040229053
    Abstract: A composite material comprising at least a first layer which comprises a surfactant component, surfactant-generated microcells, a filler component and a binder component; and a second layer which comprises a metallic component. The composite material may further comprise a substrate to which the first layer is adhered. The composite materials have heat insulating, and fire resistant characteristics and are particularly suited for use in building materials and mattresses.
    Type: Application
    Filed: January 27, 2004
    Publication date: November 18, 2004
    Applicant: ElkCorp
    Inventors: Younger Ahluwalia, Matti Kiik, Thomas D. Karol
  • Publication number: 20040229052
    Abstract: A composite material comprising a first layer which comprises a prefabricated microcells component, surfactant-generated microcells, a surfactant component, a filler component and a binder component and a second layer, which comprises a metallic component. The composite material may further comprise a substrate to which the first layer is adhered. The composite materials have heat insulating and fire resistant characteristics and are particularly suited for use in building materials and mattresses.
    Type: Application
    Filed: January 27, 2004
    Publication date: November 18, 2004
    Applicant: ElkCorp
    Inventors: Younger Ahluwalia, Matti Kiik, Thomas D. Karol
  • Publication number: 20040229054
    Abstract: A composite material comprising a first layer which comprises a surfactant component, surfactant-generated microcells, a gel catalyst component and a binder component, and a second layer which comprises a metallic component is provided. The first layer may further comprise a filler component. In addition, the composite material may further comprise a substrate to which the first layer is adhered. The composite materials have heat insulating and fire resistant characteristics and are particularly suited for use in building materials and mattresses.
    Type: Application
    Filed: January 27, 2004
    Publication date: November 18, 2004
    Applicant: ElkCorp
    Inventors: Younger Ahluwalia, Matti Kiik, Thomas D. Karol
  • Publication number: 20040177646
    Abstract: A process for liquefying natural gas in conjunction with processing natural gas to recover natural gas liquids (NGL) is disclosed. In the process, the natural gas stream to be liquefied is taken from one of the streams in the NGL recovery plant and cooled under pressure to condense it. A distillation stream is withdrawn from the NGL recovery plant to provide some of the cooling required to condense the natural gas stream. A portion of the condensed stream is expanded to an intermediate pressure and then used to provide some of the cooling required to condense the natural gas stream, and thereafter routed to the NGL recovery plant so that any heavier hydrocarbons it contains can be recovered in the NGL product. The remaining portion of the condensed stream is expanded to low pressure to form the liquefied natural gas stream.
    Type: Application
    Filed: March 7, 2003
    Publication date: September 16, 2004
    Applicant: ELKCORP
    Inventors: John D. Wilkinson, Hank M. Hudson, Kyle T. Cuellar