Patents Assigned to EMAG Holding GmbH
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Patent number: 9011208Abstract: A machining apparatus has a frame carrying a headstock capable of gripping one end of an elongated workpiece and rotating the workpiece about a machining axis. A turntable support is spaced axially from the headstock on the frame. A tailstock carried on the support can be aligned with the machining axis in a machining position of the support. A machining drive is carried on the frame and itself carries a rotatable grinding disk engageable radially of the machining axis with the workpiece when the workpiece is engaged between the headstock and tailstock. A dressing tool carried on the support axially offset from the support axis and angularly offset about the support axis from the tailstock is engageable in a dressing position of the support with the grinding disk for dressing same in the dressing position with the workpiece engaged between the headstock and tailstock.Type: GrantFiled: January 29, 2013Date of Patent: April 21, 2015Assignee: Emag Holding GmbHInventor: Hans Georg Boehringer
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Patent number: 8959750Abstract: A machining apparatus has a frame defining an input station, an output station, and first and second machining stations. Respective first and second workpiece holders in the first and second machining stations can retain a workpiece therein. A first pivotal turret is movable vertically and horizontally on the frame between the input station and the first machining station and carries at least one machining tool and a first grab, and a second pivotal turret is movable vertically and horizontally on the frame between the first and second machining stations and the output station and carries at least one machining tool and second and third grabs.Type: GrantFiled: November 16, 2012Date of Patent: February 24, 2015Assignee: Emag Holding GmbHInventor: Markus Schuster
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Patent number: 8950302Abstract: A machining apparatus has a frame having an upright front wall and two vertical guides on the front wall carrying respective spindle units displaceable on the guides and each having a workpiece holder rotatable about a respective vertical axis and vertically shiftable between a respective upper machining station and a respective lower pick-up/drop-off station. A horizontal guide on the front wall carries a tool turret carrying a tool and shiftable along the horizontal guide between one position aligned with the axis of one of the spindles and another position aligned with the axis of the other of the spindles. A conveyor transports unmachined workpieces into the lower stations and machined workpieces out of the lower stations. Respective actuators shift the spindle units vertically along the respective axis between the lower stations and the upper stations.Type: GrantFiled: August 20, 2012Date of Patent: February 10, 2015Assignee: Emag Holding GmbHInventor: Norbert Hessbrueggen
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Patent number: 8864552Abstract: An apparatus for grinding a cam having an outer surface with outwardly convex and outwardly concave portions has a frame and a main drive on the frame for holding the cam and rotating it about a main axis. A pair of drive motors having respective output axes generally diametrally flank the main axis. Respective carriages carrying the drive motors are shiftable on the frame radially of the main axis. One of the motors is shiftable into an inner position in which the main axis extends through the one drive motor. Respective grinding wheels are rotatable by the motors about the respective axes, and the wheel of the one motor is of substantially smaller diameter than the wheel of the other motor.Type: GrantFiled: June 29, 2011Date of Patent: October 21, 2014Assignee: EMAG Holding GmbHInventor: Roland Schmitz
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Patent number: 8844411Abstract: A machining apparatus for a shaft-type workpiece has a housing or frame defining a pair of spaced and upright side walls and a vertical front wall bridging the side walls. Vertical guides on one of the side walls carry a vertically shiftable headstock and tailstock capable of rotating a workpiece about an upright axis. Horizontal guides on the front wall carry a turret adapted to hold first machining tools and horizontally shiftable for engagement of the first tools with a workpiece held and rotated by the headstock and tailstock. A holder on the other of the side walls can hold a workpiece with an end of the workpiece exposed so that a second tool can engage and machine the exposed end of the workpiece.Type: GrantFiled: November 29, 2012Date of Patent: September 30, 2014Assignee: Emag Holding GmbHInventor: Markus Schuster
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Patent number: 8661950Abstract: A machining apparatus has a frame defining a transfer station and a machining station thereabove, a spindle having a workpiece grab and vertically displaceable on the frame between an upper position with the grab in the machining station and a lower position with the grab in the transfer station, a tool holder horizontally displaceable on the frame toward and away from the machining station, and a workpiece conveyor extending through the transfer station. After shifting a deflector underneath the machining station into a side position out from underneath the grab, the grab is lowered to pick an at least partially unmachined workpiece in the transfer station off the conveyor and then raised with the workpiece into the machining station. The deflector is then shifted between a use position over the transfer station and under the machining station and a side position allowing the spindle to pass.Type: GrantFiled: November 22, 2011Date of Patent: March 4, 2014Assignee: Emag Holding GmbHInventors: Norbert Hessbrueggen, Markus Hessbrueggen, Helmut Schuster, Markus Schuster
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Patent number: 8647176Abstract: A workpiece having a planar face the workpiece is rotated about a workpiece axis substantially perpendicular to the planar workpiece face, and a grinding disk centered on a disk axis is rotated about the disk axis. The disk has an annular planar disk face perpendicular to and centered on the disk axis and an annular frustoconical disk face extending from an edge of the planar disk face, centered on the disk axis, and angled inward from the planar disk face. A portion of the annular face is oriented perpendicular to the workpiece axis and pressed against the planar workpiece face to premachine most of the planar workpiece face. Thereafter the disk is pivoted and oriented parallel the planar workpiece face to finish machine the planar workpiece face with the planar disk face.Type: GrantFiled: June 7, 2011Date of Patent: February 11, 2014Assignee: Emag Holding GmbHInventor: Roland Schmitz
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Patent number: 8574031Abstract: A workpiece has two cylindrical workpiece surfaces centered on respective parallel axes and each flanked by a pair of arcuately rounded and annular corners also centered on the respective axes. Some of the corners have a small radius of curvature and others of the corners have a large radius of curvature. The workpiece is held and rotated about a main axis parallel to the axis of one of the workpiece surfaces. A pair of grinders have wheels generally diametrally flanking the workpiece and each having a central cylindrical outer wheel surface centered on the respective wheel axis and a pair of arcuately rounded edge and surfaces also centered on the respective wheel axis. Two of the edge surfaces are the large radius and the other two of the small radius.Type: GrantFiled: June 30, 2010Date of Patent: November 5, 2013Assignee: EMAG Holding GmbHInventors: Benjamin Dibner, Roland Schmitz
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Patent number: 8491357Abstract: A crankshaft is machined by first securing it in first and second radially displaceable grippers of first and second holders rotatable about a common grinding axis and orienting the workpiece axis coaxial with the grinding axis. Then the crankshaft is released from the first gripper, and the second holder is rotated to align the first crankpin radially with the grinding axis. Subsequently the crankshaft is regripped by the first gripper and released by the second gripper and the second holder is rotated relative to the crankshaft until the second holder is aligned with its displacement direction lying in a common plane with the grinding axis and the displacement direction of the first gripper. Finally, both the grippers are shifted parallel to each other in their displacement directions to center the first crankpin on the grinding axis, and the crankshaft is about the grinding axis while machining the first crankpin.Type: GrantFiled: May 11, 2010Date of Patent: July 23, 2013Assignee: Emag Holding GmbHInventor: Norbert Hessbrueggen
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Patent number: 8448550Abstract: A machining apparatus has a frame and two generally parallel horizontal guides on the frame, one of which extends through at least one loading station and through at least one work station. A slide carrying a pair of spindles each capable of gripping a workpiece is shiftable between positions with the spindles aligned with the stations. A tool holder is shiftable on the other of the guides toward and away from the work station. Respective guides between each of the spindles and the slide allow vertical movement of the spindles on the slide. Actuators shift the slide horizontally on the one guide, shift the tool holder horizontally parallel to the slide on the other guide, and shift the spindles vertically on the slide.Type: GrantFiled: November 12, 2010Date of Patent: May 28, 2013Assignee: EMAG Holding GmbHInventors: Markus Hessbrueggen, Juergen Mueller, Juergen Moebus
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Patent number: 8420976Abstract: An apparatus for fitting two first workpieces with respective second workpieces of different dimensions has a track extending longitudinally through an assembly station and a welding station. An assembling appliance in the assembly station has a pair of jigs each dimensioned to fit with a respective one of the second workpieces, and a holdown appliance in the welding station similarly has a pair of differently sized holddowns. The holddown appliance can move between a pair of positions in each of which a respective one of the holddowns is aligned under the welding head. A workpiece holder in which either of the first workpieces can be held is shiftable between positions in the assembly station under the assembling appliances and a position in the welding station underneath a stationary welding head therein.Type: GrantFiled: October 19, 2010Date of Patent: April 16, 2013Assignee: EMAG Holding GmbHInventor: Andreas Mootz
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Patent number: 8398455Abstract: The invention relates to a method and a device for grinding cams of a camshaft (7) in a clamp with two grinding spindles (10, 11), wherein the cams or cam pairs are each arranged in a mirror image relative to the workpiece rotation axis (16), wherein the camshaft (7) is tensioned and rotated about the longitudinal axis thereof. In the device for carrying out the method, the camshaft (7) can be inserted into the workpiece receiver (6) from the side lying opposite the at least one back stay (15) by means of the loading device.Type: GrantFiled: April 12, 2008Date of Patent: March 19, 2013Assignee: EMAG Holding GmbHInventor: Roland Schmitz
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Patent number: 8282322Abstract: Race grooves and lobe outer surfaces of a constant-velocity race gear centered on a gear axis are finished by engaging a first groove of the race gear with a rotating groove-machining tool and relatively moving the race gear and rotating groove-machining tool arcuately to finish the first groove while holding the race gear against rotation about its gear axis. Then the first groove of the race gear is disengaged from the rotating groove-machining tool while holding the race gear against rotation about its gear axis. Then the race gear is rotated about its gear axis to align a second groove with the rotating groove-machining tool while engaging a first lobe outer surface with a rotating surface-machining tool to finish same. These steps are repeated in the same order to finish the second groove and a second lobe outer surface and so on until all the grooves and lobe outer surfaces of the race gear are finished.Type: GrantFiled: July 31, 2008Date of Patent: October 9, 2012Assignee: Emag Holding GmbHInventor: Norbert Hessbrüggen
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Patent number: 8191447Abstract: The invention pertains to a method and device for machining a workpiece (2), which rotates about a central axis (1) by means of a tool (3), which contains at least one planar cutting plate (17) arranged in an inclined plane (E) relative to the central axis (1) of the workpiece (2) and is provided with a curved cutting edge (21) directed toward the workpiece (2), wherein the tool (3) is non-rotatably held during the machining, and wherein the workpiece (2) and the tool (3) are displaced relative to one another along two mutually perpendicular axes (X-axis, Y-axis) within a plane (X-Y plane) that lies perpendicular to the central axis (1) of the workpiece (2) such that the point of action between the cutting plate (17) and the workpiece (2) travels along the cutting edge (21).Type: GrantFiled: January 6, 2010Date of Patent: June 5, 2012Assignee: Emag Holding GmbHInventor: Daniel Nille
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Patent number: 8136214Abstract: A machining apparatus (1) for machining rotation-symmetrical workpieces (10), comprising a machine frame (4), which has a vertical front face (11), further comprising at least one vertical workpiece spindle (2) that is arranged on the front face (11) and can be driven rotatorily, comprising at least two tool holders (3 and 3a), which are arranged on the front face (11) displaceably horizontally and vertically by means of compound slides (5 and 5a), further comprising a conveyor (9) for workpieces (10), and a loading and unloading device (13), wherein the workpieces (10) can be transported by the conveyor (9) in a direction parallel to the front face (11).Type: GrantFiled: August 28, 2008Date of Patent: March 20, 2012Assignee: EMAG Holding GmbHInventor: Norbert Hessbrüggen
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Patent number: 8082643Abstract: A machining apparatus has a vertical support frame defining two machining stations spaced apart in a direction, holders in the stations for rotating respective workpieces each about a respective station axis, and a transfer device for loading rough workpieces into the holders and for taking finished workpieces out of the holders. A single machining tool can be shifted in the direction between one position engaging the workpiece in one of the stations and out of engagement with the workpiece in the other of the stations and another position engaging the workpiece in the other station and out of engagement with the workpiece in the one station.Type: GrantFiled: January 22, 2008Date of Patent: December 27, 2011Assignee: Emag Holding GmbHInventors: Guido Hegener, Roland Schmitz
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Patent number: 7784162Abstract: The invention relates to a tool revolver (10, 11) with: a rotationally mounted tool carrier (6) that can be pivoted into the respective working position for a tool by means of a pivot drive; fixed tools (14), and; at least one rotationally drivable tool (15, 16). Particular advantageous result due to the fact that the rotationally drivable tool (15, 16) is mounted on the front face of the tool carrier (6). The invention also relates to a machine tool (1) equipped with a tool revolver (10, 11) of the aforementioned type.Type: GrantFiled: February 7, 2006Date of Patent: August 31, 2010Assignee: Emag Holding GmbHInventors: Norbert Hessbrüggen, Markus Hessbrüggen
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Patent number: 7493687Abstract: A workpiece-treating machine has a pair of longitudinally extending and transversely spaced upright walls and a plurality of horizontal transverse webs bridging the walls and forming therewith a rigid elongated frame defining at one longitudinal end a receiving station, at an opposite longitudinal end an output station, between the receiving station and output station a pair of longitudinally spaced working stations, and a transfer station between the working stations. A workpiece is introduced into the frame at the receiving station and taken out at the output station. A guide above all the stations carries mounts shiftable along the guides above the stations. Respective grippers shiftable vertically along vertical rails on the mounts can hold the workpieces in the working stations for action by tools therein and carry the workpieces longitudinally from station to station.Type: GrantFiled: June 8, 2005Date of Patent: February 24, 2009Assignee: Emag Holding GmbHInventor: Norbert Hessbrüggen
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Patent number: 7172495Abstract: Teeth of a workpiece of a workpiece are finish-machined by first gauging shapes of the workpiece teeth and generating actual-value signals corresponding thereto. These actual-value signals are compared to set points representing desired tooth shapes, and the teeth of the workpiece are meshed with abrasive teeth of a honing tool and the tool and workpiece are relatively rotated while orienting them so as to remove material from workpiece teeth whose actual-value signals vary from the respective set points. The steps of gauging, comparing, and removing material are then repeated until the actual-value signals are substantially equal to the set points.Type: GrantFiled: May 15, 2006Date of Patent: February 6, 2007Assignee: Emag Holding GmbHInventor: Claus Kobialka
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Patent number: 7096563Abstract: A grab picks up a hollow workpiece and displaces it to a machining station where, while the workpiece is held in the grab, a tool is engaged from outside with a first surface of the workpiece to finish the first surface. Then the workpiece is reoriented by the grab and engaged by a tool with a second surface of the workpiece to finish the second surface. Another tool is fitted through a large-diameter hole of the workpiece and positioned inside the workpiece adjacent a small-diameter hole and a drive spindle is coupled through the small-diameter hole to the other tool to machine an inner surface of the workpiece adjacent the small-diameter hole. These steps are then repeated to finish another interior surface of the workpiece adjacent another small-diameter hole. Finally the workpiece is displaced from the machining station and released from the grab.Type: GrantFiled: February 23, 2004Date of Patent: August 29, 2006Assignee: EMAG Holding GmbHInventor: Jürgen Walz