Abstract: Universal control circuitry for an electro-hydraulic valve actuator system includes logic gate circuitry to control one or more of a closing solenoid valve, an opening solenoid valve, an emergency shutdown solenoid valve, and a hydraulic fluid pump motor to route hydraulic fluid through a hydraulic circuit to actuate a valve via a hydraulic actuator according to received commands. The universal control circuitry is configured to control operation for multiple different configurations of a hydraulic valve actuator system including double-acting configurations, single-acting spring-to-open configurations, and single-acting spring-to-close configurations, each with or without an emergency shutdown arrangement (which may be configured to trip based on an external shutdown input alone or in combination with a local system power failure), a hydraulic accumulator, and maintained or momentary input commands.

Abstract: An actuator of a process control device continuously monitors actuator force and records high force values at each position point by continuously executing a routine in a processor of the actuator. The routine includes receiving from a position sensor a current position value indicating a position of a valve element in the valve, and from a force sensor a current force value indicating a force applied by the actuator. The routine also includes retrieving, from a memory device coupled to the processor, a previous force value measured at the current position, and comparing the current force values for the current position with the previous force value for the current position. If the current force value for the current position exceeds the previous force value for the current position, the routine replaces the previous force value for the current position with the current force value for the current position in memory.

Abstract: An example apparatus to prevent side load in hydraulic override pumps includes a lever rotatably mounted to a support. The apparatus includes a pump cylinder rotatable about a first end of the pump cylinder. The apparatus also includes a pump rod operatively coupled to the lever to move within the pump cylinder based on rotation of the lever. The pump cylinder rotates when the pump rod moves within the pump cylinder.

Abstract: Manual hydraulic override pumps for use with actuators are described herein. An example apparatus includes a manifold including a reservoir port to be fluidly coupled to a reservoir of fluid, a pump port to be fluidly coupled to a pump, a first actuator port to be fluidly coupled to a first chamber of an actuator, and a second actuator port to be fluidly coupled to a second chamber of the actuator. The example apparatus also includes a rotor disposed in a cavity formed in the manifold. The rotor is rotatable between a first actuating position in which the rotor fluidly couples the first actuator port and the pump port, and a second actuating position in which the rotor fluidly couples the second actuator port and the pump port.

Abstract: An actuator assembly includes a cylinder disposed in an actuator housing, the cylinder having a cylinder interior is in fluid communication with a source of pressurized fluid. A ram member has a piston head within the cylinder interior, and pressure on the piston head moves the ram member. An end of the ram member acts on a collar having a collar interior, and an end of a rod member is disposed within the collar interior. The rod member is displaceable relative to the collar such that the end of the rod member does not contact the collar. Accordingly, fluid in the cylinder interior acting on the ram member may expand due to thermal expansion without damaging a hard stop at an opposite end of the rod member and without losing system pressure by triggering a relief valve.

Abstract: Methods and apparatus are disclosed for automatically detecting the failure configuration of a pneumatic actuator. A control module is operatively coupled to the actuator, and the actuator is operatively coupled to a valve having a flow control member. When a number of pilot valves included in the control module is indicative of a double-acting actuator, the failure configuration of the actuator is determined based on the number of pilot valves. When the number of pilot valves included in the control module is indicative of a single-acting actuator, the failure configuration of the actuator is determined by comparing a first measurement value obtained in response to moving the flow control member in a first direction to a first position and a second measurement value obtained in response to moving the flow control member in a second direction opposite the first direction to a second position.

Abstract: An actuator assembly includes a cylinder disposed in an actuator housing, the cylinder having a cylinder interior is in fluid communication with a source of pressurized fluid. A ram member has a piston head within the cylinder interior, and pressure on the piston head moves the ram member. An end of the ram member acts on a collar having a collar interior, and an end of a rod member is disposed within the collar interior. The rod member is displaceable relative to the collar such that the end of the rod member does not contact the collar. Accordingly, fluid in the cylinder interior acting on the ram member may expand due to thermal expansion without damaging a hard stop at an opposite end of the rod member and without losing system pressure by triggering a relief valve.

Abstract: The present disclosure envisages a system and method for self-calibration of an actuator. The system comprises a pressure spike sensing and control circuit, a travel limit setting circuit and a profile generation circuit. The pressure spike sensing and control circuit is configured to check and set an operating pressure of the actuator. The travel limit setting circuit is configured to check and set the travel limit of the actuator. The profile generation circuit is configured to generate the profiles of a set of parameters of the actuator.

Abstract: Methods and apparatus of using customizable templates in process control systems are disclosed. An example method includes initializing a first process control device associated with a first protocol based on a template file and a first parameter definition file. The template file includes global variables and associated values. The first parameter definition file defines a relationship between the global variables and first local variables of at least one of the first process control device or the first protocol. The example method also includes initializing a second process control device associated with a second protocol based on the template file and a second parameter definition file. The second parameter definition file defines a relationship between the global variables and second local variables of at least one of the second process control device or the second protocol. The first protocol is different from the second protocol.

Abstract: Control fluid power apparatus and related methods are disclosed. An example control fluid power apparatus includes a first housing having a first piston defining a first chamber and a second chamber, where the first chamber receives a control fluid and the second chamber receives a process fluid from a process system. The first chamber is oriented above the second chamber when the control fluid power apparatus is coupled to a control valve assembly. A second housing has a second piston defining a third chamber and a fourth chamber, where the third chamber receives the control fluid and the second chamber receives the process fluid. The third chamber is oriented above the fourth chamber when the control fluid power apparatus is coupled to the control valve assembly.

Abstract: An example rotary actuator includes a cam that is to be coupled to a valve. The cam is rotatable about an axis. The example rotary actuator also includes a linear actuator having a stem movable along a path offset from and perpendicular to the axis and a chain having a first end and a second end opposite the first end. The first end of the chain is coupled to the stem and the second end of the chain coupled to the cam. The chain is disposed around at least a portion of an outer edge of the cam, and movement of the stem along the path rotates the cam about the axis.

Abstract: Example apparatus for absolute position detection are disclosed. An example apparatus includes a housing and digit gears coupled to the housing to rotate about respective parallel axes. Each digit gear has a first portion including a first set of teeth disposed about an entire circumference of the first portion and a second portion including a second set of teeth disposed about only a portion of a circumference of the second portion. Each digit gear is to correspond to a respective digit in a code representing an absolute position of a shaft. A respective idler gear between each adjacent pair of the digit gears is to be intermeshed with the first set of teeth of one of the digit gears and the second set of teeth of the other one of the digit gears.

Abstract: Methods and apparatus for changing actuator output torques are disclosed. An example method includes decoupling a first end cap from a body of an actuator. A first spring assembly is positioned within a first outer chamber defined by the first end cap and the body. A first end of the first spring assembly is positioned adjacent a surface of a first piston. A second end of the first spring assembly is positioned adjacent the first end cap when the first end cap is coupled to the body. The method includes positioning a first spacer within the first outer chamber and coupling the first end cap to the body. The first spacer changes a distance between the first and second ends of the first spring assembly when the first end cap is coupled to the body to change an output torque of the actuator.

Abstract: Methods and apparatus for changing actuator output torques are disclosed. An example method includes decoupling a first end cap from a body of an actuator. A first spring assembly is positioned within a first outer chamber defined by the first end cap and the body. A first end of the first spring assembly is positioned adjacent a surface of a first piston. A second end of the first spring assembly is positioned adjacent the first end cap when the first end cap is coupled to the body. The method includes positioning a first spacer within the first outer chamber and coupling the first end cap to the body. The first spacer changes a distance between the first and second ends of the first spring assembly when the first end cap is coupled to the body to change an output torque of the actuator.

Abstract: A force transfer apparatus includes a housing, a shaft, a plunger, a retention plate, and a force sensor. The housing defines a cavity and a sidewall with an aperture. The shaft is supported in the cavity for rotation about a first axis that is a longitudinal axis of the shaft. The plunger is disposed in the aperture and has a first and second ends. The first end is operably coupled to the shaft such that the plunger can slide along a second axis that is transverse to the first axis in response to rotation of the shaft. The retention plate is fixed to the sidewall outside of the cavity adjacent to the aperture. The force sensor is disposed between the second end of the plunger and the retention plate. As such, the force sensor can detect the amount of force applied to the plunger by the rotation of the shaft.

Abstract: Rotary valve actuators having partial stroke damping apparatus are described herein. An example rotary valve actuator described herein includes a housing containing a first piston and a second piston opposite the first piston, where the pistons move in opposite directions to rotate a shaft of the rotary valve actuator. A damper is operatively coupled to at least one of the first piston or the second piston to slow the movement of the piston for only a portion of a stroke of the rotary valve actuator.

Abstract: An at least partially automatic valve stem lubrication system including a source of grease lubricant, a pump and an at least partially automated control system, the control system structured and arranged such that lubricant is pumped onto a valve stem surface area as a function of the receipt of certain inputs.

Abstract: Methods and apparatus to charge accumulators are described. An example system to charge an accumulator apparatus includes a piston disposed within a housing to define a first chamber adjacent a first side of the piston and a second chamber adjacent a second side of the piston. A fill probe having a body and a passageway between a first end of the fill probe and a second end of the fill probe removably couples to the piston to fluidly couple to the passageway of the fill probe to the second chamber of the housing when the accumulator is in a charging condition. A valve is fluidly coupled to the piston to enable fluid flow to the second chamber of the housing via the piston when the fill probe is coupled to the piston.

Abstract: Condensation draining system and method for valve stem protectors comprising an actuator and a stem protector assembly structured in combination to provide a drain and an opening for draining condensation from inside the assembly to outside the combination.