Abstract: A reel apparatus and method comprising an inner flange assembly, an outer flange assembly, and a bearing assembly coupled to the inner and outer flange assemblies. The inner flange assembly is capable of freely rotating relative to the outer flange assembly. In another embodiment, wire is spooled from a reel assembly comprising an inner flange assembly and an outer flange assembly.

Abstract: A reel apparatus and method comprising an inner flange assembly, an outer flange assembly, and a bearing assembly coupled to the inner flange assemblies. The inner flange assembly is capable of freely rotating relative to the outer flange assembly. In another embodiment, wire is spooled from a reel assembly comprising an inner flange assembly and an outer flange assembly.

Abstract: An enhanced apparatus and method for securing a wire to a pulling cable for pulling wire. Specifically, the pulling cable and wire are attached via a pulling head body. The wire is inserted into an end of the pulling head body and secured by crimping the pulling head body against the wire. Further, crimp zone indicators positioned on the outer surface of the pulling head body indicate the optimal zone of crimping to achieve substantial contact between the pulling head body and the wire. A pulling cable is secured to the pulling head body via a ball swage that comprises a tapped surface.

Abstract: A composition and method for reducing the coefficient of friction and required pulling force of a wire or cable are provided. A composition of aqueous emulsion is provided that is environmentally friendly, halogen free and solvent free. The composition is compatible with various types of insulating materials and may be applied after the wire or cable is cooled and also by spraying or submerging the wire or cable in a bath. The composition contains lubricating agents that provide lower coefficient of friction for wire or cable installation and continuous wire or cable surface lubrication thereafter.

Abstract: An apparatus and method for dispensing wire or cable from a reel assembly. In one embodiment, the apparatus comprises an inner flange assembly and an outer flange assembly. The inner flange assembly is capable of freely rotating relative to the outer flange assembly for dispensing wire from any surface. In another embodiment, the apparatus includes an inner flange assembly, an outer flange assembly, and an external bay. The inner flange assembly is capable of freely rotating relative to the outer flange assembly and the external bay. The external bay is capable of freely rotation relative to the outer flange assembly and the inner flange assembly. In another embodiment, wire is dispensed from a reel assembly comprising an inner flange assembly and an outer flange assembly. In yet another embodiment, wire is dispensed from a reel assembly comprising an inner flange assembly, an outer flange assembly, and an external bay.

Abstract: An apparatus for attaching a label to a moving cable, the apparatus comprising: an attaching device for applying a label onto a moving cable and a roller for pressing the label against the moving cable, wherein the roller comprises a first roller for pressing one label against the moving cable, wherein the first roller comprises a U shape hollow portion and is mounted at an angle with the U shape hollow portion directly facing a side of the moving cable and wherein the label is formed into a U shape a first edge of the U shape longer than a second edge of the U shape; a first roll down roller for folding the second edge of the label against the moving cable and the first edge of the label; and a second roll down roller for folding the first edge of the label against the folded second edge of the label and wherein the first roll down roller is mounted to overlap the second roll down roller to overlap the label edges onto the moving cable.

Abstract: A system for applying labels to cable or conduit including at least one label and a label applicator. The label applicator including at least one guide roller, at least one tamping device comprising at least one tamping pad for applying at least one label onto the moving cable or conduit, and a guide shoe assembly. The guide shoe assembly comprises a guide shoe, the guide shoe comprises a rounding member, a plurality of springs for providing flexibility to the rounding member when the moving cable or conduit passes the at least one guide shoe, a support mount for supporting the at least one guide shoe, a plurality of pivots disposed between the rounding member and the rounding member support for adjusting the set of springs, and a fitted member for providing an anchor for the at least one guide shoe to connect with the support mount.

Abstract: An electrical cable having an integrally formed jacket and partitioned wall members and process and apparatus for making the same, wherein the electrical cable comprises a non-metallic jacket that encapsulates an insulated conductor and a bare grounding conductor, wherein the insulated conductor and the bare grounding material are separated by a wall that runs the length of the electrical cable and is integrally formed with the jacket. A die assembly unit for manufacturing an electrical cable having an integrally formed jacket and partitioned wall members. The die assembly unit comprising a die assembly nozzle and a die assembly cap. The die assembly nozzle further comprising an extrusion tip with at least one wall channel to allow for the creation of the integrally formed wall members.

Abstract: A method of attaching an adhesive backed label onto a moving cable, the method comprising attaching the label on the cable, wherein the attached label includes different length facing edges; maintaining different length facing edges of the label beyond crest of diameter of the cable, wherein the label substantially forms a U shape; pinching the different length facing edges of the label together; and pressing the pinched label to the moving cable.

Abstract: A process for manufacturing finished wire and cable having reduced coefficient of friction and pulling force during installation, includes providing a payoff reel containing at least one internal conductor wire; supplying the at least one internal conductor wire from the reel to at least one extruder; providing the least one extruder, wherein the at least one extruder applies an insulating material and a polymerized jacket composition over the at least one internal conductor wire, wherein the polymerized jacket composition comprises a predetermined amount by weight of nylon; and at least 3% by weight of a silica; providing a cooling device for lowering the temperature of the extruded insulating material and the polymerized jacket composition and cooling the insulating material and the polymerized jacket composition in the cooling device; and, reeling onto a storage reel the finished, cooled, wire and cable for storage and distribution.

Abstract: A method for applying labels comprising providing a system for applying the labels, supplying at least one label, guiding a cable or conduit to the labeling system with at least one guide roller, providing a label applicator for applying the label to the cable or conduit, guiding a moving cable or conduit using the at least one guide roller, providing at least one tamping device, providing a tamping pad with the at least one tamping device, applying at least one label to at least one portion of the cable or conduit with the at least one tamping device, providing at least one guide shoe assembly; and pressing the at least one label against the at least one portion of the cable or conduit using the at least one guide shoe assembly.

Abstract: A process and system for printing sequences of alpha-numeric characters on segments of wire or cable during production. In one embodiment, the process and system comprises printing a sequence of alpha-numeric values onto a first segment of wire up to an input target value. The process and system further comprises printing a sequence of alpha-numeric values onto a second segment of wire up to a second input target value. In one embodiment, the process and system is capable of printing sequences on segments of wire or cable up to variable target values without requiring a shutdown of the production process, and without requiring lag time between printing on subsequent wire or cable segments.

Abstract: A composition and method for reducing the coefficient of friction and required pulling force of a wire or cable are provided. A composition of aqueous emulsion is provided that is environmentally friendly, halogen free and solvent free. The composition is compatible with various types of insulating materials and may be applied after the wire or cable is cooled and also by spraying or submerging the wire or cable in a bath. The composition contains lubricating agents that provide lower coefficient of friction for wire or cable installation and continuous wire or cable surface lubrication thereafter.

Abstract: An apparatus and method for spooling wire or cable from a reel assembly. In one embodiment, the apparatus comprises an inner flange assembly and an outer flange assembly. The inner flange assembly is capable of freely rotating relative to the outer flange assembly for spooling wire from any surface. In another embodiment, wire is spooled from a reel assembly comprising an inner flange assembly and an outer flange assembly.

Abstract: An apparatus for affixing a label to a cable moving in a direction parallel to the cable's axis comprises: a bottom push up roller having a channel configured to receive a moving cable; a first roll down roller configured to fold down a side of a label onto the cable; a second roll down roller configured to fold down a side of a label onto the cable; and a top push down roller having a channel configured to receive a moving cable.

Abstract: An apparatus for extruding a jacket and/or insulative material onto an extruded product with one or more longitudinal stripes incorporated onto the surface of said extruded product comprising a body, a primary feed conduit for conveying a primary extrusion material, a striping die, a secondary feed conduit for conveying a secondary extrusion material, a striping die adapter, a striping feed conduit extending through the striping die adapter for conveying striping extrusion material. The striping die adapter may also include a thermocouple for maintaining the viscosity of the striping extrusion material and a thermocouple for monitoring the temperature of said striping die adapter. The striping die includes one or more striping extrusion outlets for conveying striping extrusion material onto the extruded product. The striping die may also include a wishbone-shaped trough for delivering equal amounts of striping extrusion material to said extrusion outlets for extrusion onto the product.

Abstract: A process and system for printing sequences of alpha-numeric characters on segments of wire or cable during production. In one embodiment, the process and system comprises printing a sequence of alpha-numeric values onto a first segment of wire up to an input target value. The process and system further comprises printing a sequence of alpha-numeric values onto a second segment of wire up to a second input target value. In one embodiment, the process and system is capable of printing sequences on segments of wire or cable up to variable target values without requiring a shutdown of the production process, and without requiring lag time between printing on subsequent wire or cable segments.

Abstract: A system for applying labels to cable or conduit including at least one label and a label applicator. The label applicator including at least one guide roller, at least one tamping device comprising at least one tamping pad for applying at least one label onto the moving cable or conduit, and a guide shoe assembly. The guide shoe assembly comprises a guide shoe, the guide shoe comprises a rounding member, a plurality of springs for providing flexibility to the rounding member when the moving cable or conduit passes the at least one guide shoe, a support mount for supporting the at least one guide shoe, a plurality of pivots disposed between the rounding member and the rounding member support for adjusting the set of springs, and a fitted member for providing an anchor for the at least one guide shoe to connect with the support mount.

Abstract: A composition and method for reducing the coefficient of friction and required pulling force of a wire or cable are provided. A composition of aqueous emulsion is provided that is environmentally friendly, halogen free and solvent free. The composition is compatible with various types of insulating materials and may be applied after the wire or cable is cooled and also by spraying or submerging the wire or cable in a bath. The composition contains lubricating agents that provide lower coefficient of friction for wire or cable installation and continuous wire or cable surface lubrication thereafter.

Abstract: An enhanced apparatus and method for securing a wire to a pulling cable for pulling wire. Specifically, the pulling cable and wire are attached via a pulling head body. The wire is inserted into an end of the pulling head body and secured by crimping the pulling head body against the wire. Further, crimp zone indicators positioned on the outer surface of the pulling head body indicate the optimal zone of crimping to achieve substantial contact between the pulling head body and the wire. A pulling cable is secured to the pulling head body via a ball swage that comprises a tapped surface.