Abstract: A 3D shaped product (20) is formed by hot pressing of an air-laid blank (10) comprising natural fibers at a concentration of at least 70% by weight of the air-laid blank and a thermoplastic polymer binder at a concentration selected within an interval of from 2.5 up to 30% by weight of the air-laid blank. The 3D shaped product (20) is recyclable in a repulping process. At least a part of the thermoplastic polymer binder is water soluble at a repulping temperature of the repulping process. The 3D shaped product (20) are environmentally friendly alternatives to plastic 3D shaped products made by foamed polymers and can be recycled in existing recycling schemes.

Abstract: The method of the invention relates to a method of manufacturing a fibrous, oxygen barrier film by casting a suspension comprising microfibrillated cellulose onto a non-porous substrate in a number of subsequent steps with intermediate drying. The invention enables an efficient method to manufacture an MFC film by casting technology without the problems of cracks or voids formed in the film. By applying the MFC in several layers, with in-between drying, the distance the water has to diffuse through is shorter, whereby the evaporation is more efficient and the film properties are not negatively affected by the drying.

Abstract: A 3D shaped packaging product (20) for cushioning and/or thermal insulation of packaged goods is formed by hot pressing at an average pressure equal to or below 200 kPa of an air-laid blank (10) comprising natural fibers at a concentration of at least 70% by weight of the air-laid blank (10) and a thermoplastic polymer binder at a concentration selected within an interval of from 4 up to 30% by weight of the air-laid blank (10). The 3D shaped packaging product (20) has a density that is less than four times a density of the air-laid blank (10) and the density of the 3D shaped packaging product (20) is selected within an interval of from 15 to 240 kg/m3. The 3D shaped packaging product (20) maintains at least a significant portion of the porosity of the air-laid blank (10) even after hot pressing and therefore provides excellent shock absorbing and damping properties and thermal insulation.

Abstract: A folded 3D shaped packaging product (30) is folded at at least one crease (22A, 22B, 22C, 22D, 22E) constituting a folding line in a 3D shaped product (20) formed by hot pressing of an air-laid blank (10) comprising natural fibers at a concentration of at least 70% by weight of the air-laid blank (10) and a thermoplastic polymer binder at a concentration selected within an interval of from 4 up to 30% by weight of the air-laid blank (10). The folded 3D shaped packaging product (30) is useful for cushioning and/or thermal insulation of packaged goods and can protect multiple sides of the packaged goods.

Abstract: The present invention relates to a water-resistant fibrous material, such as flexible sheet, paper or paperboard, comprising a foam-formed fibrous ply, wherein said foam-formed fibrous ply has been subjected to grafting with a fatty acid halide to render the foam-formed fibrous ply water-resistant. The present invention further relates to a method for manufacturing the water-resistant fibrous material.

Abstract: The present invention is directed to a process for preparing coating compositions containing up to 100% bio-based content. The coating compositions are used for coating metal, paper and wood substrates in various applications. The process for preparing the coating composition comprises the steps of providing lignin, wherein the lignin is agglomerated and has a particle size distribution such that at least 80 wt-% of the agglomerates have a diameter within the range of from 0.2 mm to 5.0 mm, dissolving the agglomerated lignin in an organic solvent, and mixing the solution with a crosslinker to obtain a coating composition.

Abstract: The present invention relates to a method for the production of an adhesive component wherein said method comprises the following steps: providing a suspension comprising starch granules, adding a suspension comprising microfibrillated cellulose to the suspension comprising starch granules, drying the starch granules and microfibrillated cellulose suspension to a dry content above 70 wt-% to form said adhesive component. The invention also relates to an adhesive, a corrugated board, paper and paperboard comprising said adhesive and to the adhesive component produced according to the method.

Abstract: The present invention relates to a method for producing a machine glazed paper comprising microfibrillated cellulose, wherein the method comprises the steps of: providing a suspension comprising between 0.1 wt-% to 50 wt-% of microfibrillated cellulose based on total dry weight, forming a fibrous web of said suspension on a wire wherein said web has a dry content of 1-25% by weight, dewatering the fibrous web in at least one dewatering unit, glazing at least one side of the dewatered fibrous web in a glazing unit to form the machine glazed paper. The invention further relates to a MG paper produced according to the method.

Abstract: The present invention is directed to a process for the production of thermally stabilized agglomerated lignin, which avoids melting and/or significant foaming during subsequent thermal processing. The process comprises the steps of providing agglomerated lignin and heating the agglomerated lignin to obtain thermally stabilized agglomerated lignin. The thermally stabilized lignin can be further processed to a carbon enriched material.

Abstract: The present invention relates to an aqueous barrier coating composition comprising: 50-99.9% by weight of one or more anionic low molecular weight polysaccharide(s) having a degree of polymerization (DP) in the range of 2-12; 0.1-10% by weight of a polycationic polymer; based on the total dry weight of the aqueous barrier coating composition.

Abstract: The present invention relates to a method for manufacturing a polymer coated cellulose based substrate useful as a barrier film, said method comprising the steps of: a) providing a cellulose based substrate comprising 50-99 wt % highly refined cellulose fibers based on the total dry weight of the cellulose based substrate; b) preparing an aqueous foam from an aqueous solution of a foam forming polymer; c) applying the aqueous foam to at least one surface of the cellulose based substrate; and d) collapsing the aqueous foam to form a polymer coating on the cellulose based substrate.

Abstract: The present invention relates to a method of producing a glued wood product for use in construction, comprising the steps of: providing at least two wooden pieces each piece comprising at least one joining face; creating a groove in at least one of said joining faces where the groove is arranged between a pair of peripheral edges; applying adhesive onto at least one of the joining faces of at least a first of said two wooden pieces; arranging said first wooden piece so that the joining face which comprises the applied adhesive meets a corresponding joining face of said second wooden piece, wherein at least one of said two joining faces comprises said groove; pressing the two joining faces towards each other so that the adhesive is compressed between said two wooden pieces, and maintaining said pressing for a sufficient time to bond the wooden pieces to each other; wherein the applied pressing force is strong enough to force the wood tissue to collapse at a contact area until the pressure force is transmitted

Abstract: The invention discloses a method for producing a packaging material and a packaging material suitable for packaging of food and/or liquid. In the method of the invention a first barrier layer, and an optional second barrier layer, is applied on a first side of a paperboard web. The thereby formed barrier coated web is at least partly dried in a first drying step, whereupon an extruded layer is applied onto the partly dried barrier coated web in a second coating step. In accordance with the invention, the first and second coating steps are applied integrated within the same coating line. The application of a first barrier layer and an extrusion coated layer in the same coating line in accordance with the invention has shown to give rise to a packaging material with remarkably good barrier properties, especially gas-, liquid and/or grease barrier properties, for the packaging of food and/or liquid.

Abstract: The present invention is directed to production of granular carbon, prepared from lignin. The process comprises the steps of providing agglomerated lignin, heating the agglomerated lignin to obtain thermally stabilized lignin and subjecting the thermally stabilized agglomerated lignin to heat treatment to obtain granular carbon.

Abstract: The invention discloses a paperboard for packaging of a heat-sealable packaging material comprising: —a paperboard substrate comprising a first and a second side, —a first and an optional second dispersion coating layer on the first side, which first and optional second dispersion coating layer provides a barrier against at least one of liquid, moisture, grease and gas, —an extrusion coated barrier layer comprising a polyolefin, wherein the first and optional second dispersion coating layer is applied between the paperboard substrate and the extrusion coated barrier layer, and wherein the coat weight of the extrusion coated barrier layer is less than 15 gsm. The packaging material according of the invention minimizes the amount of plastic coating, but still provides the needed barrier properties for the packaging of food and/or liquid. The packaging material has especially been shown to provide a longer shelf life for food items packed in a packaging made from the material.

Abstract: The present invention relates to a method for producing a film comprising nanocellulose, which method comprises: providing a suspension comprising 50-100 weight-% of nanocellulose based on total dry weight; forming a fibrous web of said suspension on a non-porous support; providing a press fabric comprising a web-side first surface and an opposite second surface, wherein said press fabric comprises a woven first fabric layer arranged in the press fabric as a layer providing said web-side first surface such that said press fabric has a woven surface structure at said web-side first surface; applying said web-side surface of said press fabric into direct contact with said web; wet-pressing said web by conducting said web, arranged between said press fabric and said non-porous support, through a pressing equipment, and drying the dewatered web so as to form said film. The invention further relates to a film produced from said method.

Abstract: The present invention relates to a process for lignin dissolution in which partial methylolation of lignin is carried out during the step of preparing a solution of lignin in an aqueous medium comprising alkali. The lignin prepared according to the process of the present invention can be used to manufacture lignin-based phenolic resins, which are particularly useful in the manufacture of laminates.

Abstract: The present invention relates to a multilayer container preform and a multilayer container, said preform or container comprising a base, a body and a neck finish, said base and body comprising an outer layer defining an exterior surface, an inner layer defining an interior surface and interior space, and an intermediate layer disposed between the outer layer and the inner layer, said outer layer and said inner layer comprising a primary material selected from the group consisting of a 2,5-furandicarboxylate polyester or co-polyester or a blend thereof, and said intermediate layer comprising a secondary material different from the primary material, but compatible with the primary material.

Abstract: The present invention relates to a water-resistant mineral-coated cellulose-based substrate, comprising a cellulose-based substrate, and a mineral-coating layer disposed on at least one surface of said substrate, said mineral coating comprising 50-95 wt % of a particulate mineral and 5-50 wt % of a water-dispersible binder based on the total dry weight of the mineral coating, and wherein said mineral-coating layer has been subjected to grafting with a fatty acid halide. The invention further relates to a method for manufacturing the water-resistant mineral-coated cellulose-based substrate.