Abstract: A mounting of a ribbon supply on a re-useable cartridge is described where the mounting is designed so that the supply friction, supply and control of the ribbon supply are substantially independent of the cartridge. When the supply rolls are initially mounted on the cartridge, the supply rolls are frictionally engaged with the cartridge to reduce the tendency for the supply rolls to rotate or move prior to being loaded into the printer, which would loosen the ribbon material by unwinding, thereby reducing slack in the ribbon material. When the cartridge is loaded into a card personalization machine, features on the card personalization machine automatically reduce the frictional engagement between the supply rolls and the cartridge, permitting the supply rolls to rotate substantially freely relative to the cartridge so that the supply friction, supply and control are substantially independent of the cartridge.

Abstract: Modular print engines and print engine components that are usable in desktop card printers for personalizing plastic cards such as financial cards including credit and debit cards, identification cards, driver's licenses, and other personalized plastic cards. The modular nature of the print engines and print engine components permit alteration in the specific functionality of the desktop card printers depending upon, for example, the personalization requirements of the plastic cards and intended applications of the desktop card printers. In addition, the modular print engine components can be completely tested prior to installation into the modular print engines to ensure that the modular print engine components are working correctly prior to installation. Furthermore, the modular print engine components add flexibility to the desktop card printers as upgraded functionality and features can be introduced by developing new modular components.

Abstract: A substrate de-bowing mechanism, system and method are described. The mechanism can include a substrate support, one or more stationary contact members, and one or more dynamic or movable contact members that are adapted to contact the substrate and bend the substrate in a desired direction to reduce or eliminate bowing of the substrate. The mechanism is controlled by a CPU or other controller that can adjust the de-bow parameters of the de-bowing mechanism based on input settings that can be dynamic and/or static settings. The mechanism can be used to de-bow a variety of substrates including plastic cards, passports, and passport pages.

Abstract: A booklet processing mechanism is described that includes a spine guidance system that is configured to hold the area adjacent to the spine of an opened, multiple sheet booklet against a backing plate during processing on a page of the booklet, for example by a laser or during vision verification. The spine guidance system is configured so that it resides closely adjacent to the spine of the booklet, below the field of lasing by the laser or other processing operation, so that it does not interfere with the processing operation.

Abstract: Embodiments of systems and methods for directly reading and verifying characters on a personalized document, are provided. A surface of the personalized document is illuminated independently or simultaneously by first and second light sources. The first light source has a ring shape, surrounds the personalized document in 360 degree, and transmits a grazing incident light to illuminate the surface of the personalized document. An incident light from the second light source is reflected by a beam splitter and illuminates the surface of the personalized document in a direction generally perpendicular to the surface. Light reflected from the surface of the personalized document in a direction generally perpendicular to the surface thereof is collected by a camera.

Abstract: A light control film is described that is formed with at least one security feature therein. The security feature is not visible when the film is viewed at an incorrect angle. The security feature only becomes visible when the film is viewed at the correct viewing angle or range of viewing angles. A plurality of security features can be formed in the film at substantially the same location(s), but at different angles, so that each security feature only becomes visible when the film is viewed at the correct respective viewing angle or range of viewing angles. The light control film can be integrated into any type of document where resistance to counterfeiting and fraudulent alteration are important, such as plastic identification or credit cards, or passports.

Abstract: Techniques are described for the production of tactile dots, tactile dot groups, and tactile identifier marks on substrates that are tactilely recognizable by visually impaired individuals. Each tactile dot can be formed individually in the substrate, for example by separately embossing each tactile dot using a single punch and die pair. By using a single punch and die pair, the size, complexity and cost of the tactile dot embossing mechanism can be reduced, and the spacing between the tactile dots can be varied.

Abstract: A technique is described for determining pixel dropout in a printhead that has a plurality of print elements arrayed along an axis. In the technique, a dataset of integrated intensity values, in the printing direction on a substrate, of a captured image is generated and used to determine if pixel dropout has or may have occurred.

Abstract: Systems and methods for utilizing a trimming device to trim an edge of a plastic card having round corners, are provided. The plastic card has an overlay laminated on a major surface of the plastic card. The periphery of the overlay overhangs the edge of the plastic card. The trimming device trims the overhanging part of the laminated overlay by moving the trimming device along the edge of the personalized document in a direction generally parallel to the major surface of the plastic card.

Abstract: An image to be printed on a surface of a substrate that forms, or will be used in, a personalized security document is generated. The image to be printed is then sliced, divided, separated, etc. into a plurality of separate image portions. Each of the separate image portions is then printed onto the substrate. Together, the separate printed image portions form the desired image on the substrate. Each image portion contains only a portion of any confidential or personal information. Each separate image portion is printed using separate sections of a single print ribbon. Since each image portion is printed using a different section of the print ribbon, each ribbon section contains only a portion of any confidential or personal information. This makes it difficult for someone to obtain the confidential or personal information from just a brief or casual glance at the used print ribbon.

Abstract: Systems, mechanisms, and methods are described that relate to the production of a custom printed insert(s) that can be custom printed prior to insertion of the custom printed insert(s) into an envelope along with a personalized card/carrier combination for mailing to the intended holder of the personalized card. The inserts are custom printed using an insert printer that is located in the inserter mechanism that is used to insert the insert(s) and the card/carrier combination into an envelope for mailing to an end user of the card. The inserter mechanism can have an “off-line” configuration, i.e. configured as a stand-alone mechanism, or configured for “in-line” use, i.e. used together with other mechanisms.

Abstract: A substrate de-bowing mechanism, system and method are described. The mechanism can include a substrate support, one or more stationary contact members, and one or more dynamic or movable contact members that are adapted to contact the substrate and bend the substrate in a desired direction to reduce or eliminate bowing of the substrate. The mechanism is controlled by a CPU or other controller that can adjust the de-bow parameters of the de-bowing mechanism based on input settings that can be dynamic and/or static settings. The mechanism can be used to de-bow a variety of substrates including plastic cards, passports, and passport pages.

Abstract: A security feature for use with secure booklets, especially those having a spine, for example passports, identification booklets and other types of ID3-sized documents. In one example, the security feature is printed across the spine of the booklet onto two adjacent pages. Most conventional, commercially available printers are unable to print across the spine, and therefore would be unable to reproduce the security feature. In addition, in the case of a booklet, for example a passport, that uses a stitching thread to secure the pages together, ink from the printed image bleeds into the thread. The presence or absence of ink in the thread can then act as an indicator as to whether or not the booklet is genuine or a counterfeit. Another security feature includes registration of a pre-print portion and a variable print portion that is applied during booklet personalization to form a combined image.

Abstract: A machine that processes gift cards in an in-line process where the gift cards travel along a generally straight transport path from a card feed mechanism to a delivery end where the cards and carrier combinations are discharged. During the in-line processing, a magnetic stripe, integrated circuit chip or RFID tag on the gift cards can be encoded with account information, a serial number or other information. In addition, the cards are transported to a print mechanism that personalizes the cards with a bar code, account information, serial number or other information. After printing, the cards are transported to a gluing system which applies adhesive to one side of the cards. The cards are then transported to a feeding mechanism that feeds and applies a carrier to one or more cards.

Abstract: A booklet processing mechanism is described that includes a booklet guide and clamp system that is configured to act as the guide during entry and exit of the booklet into and from the mechanism, as well as clamp and hold the booklet in its proper position during a processing operation, for example by a laser or during vision verification. The booklet guide and clamp system is moveable between a first position for guiding an upper, free edge of an opened booklet and a second position where the upper, free edge is clamped against a backing plate. At the second, clamping position, the mechanism is out of the way so that it does not interfere with the processing operation. Because the guiding and clamping functions are combined into one mechanism, only one actuator and one sensor are needed for the guiding and clamping functions.

Abstract: Systems and methods for verifying character(s) on a personalized document, and electronically verifying a magnetic stripe and a smartcard chip of the personalized document, are provided. A quality assurance station is located downstream of personalization stations of a document personalization system. The quality assurance station can provide automated, in-line verification and quality assurance for personalized documents. The quality assurance station integrates a vision verification sub-station, a magnetic stripe sub-station, and a smartcard sub-station.

Abstract: Methods and devices are described for securely destroying used ribbon from a document personalization machine in order to render any information retained on the used ribbon as unreadable. In one embodiment, the method includes tapering the used ribbon into a used ribbon strand by feeding the used ribbon through a tapering mechanism. The method also includes heating the used ribbon strand to fuse the used ribbon strand into a used ribbon string thereby rendering any data retained on the used ribbon unreadable.

Abstract: Document personalization machines with a mechanism designed to operate as an in-line document puncher/voider. The document personalization machine includes a document personalization mechanism that performs a personalization operation on the document, a document transport mechanism that transports the document along a document path through the document personalization machine and a document punch mechanism that creates a punch hole on the document. The document can be, for example, a card such as a financial (e.g. credit and debit) card, drivers' license, and a national identification document, or another documents such as a passport. A punched hole can, for example, indicate that the document is void, destroy a magnetic stripe, integrated circuit chip or other information storage medium on the document, or provide access for a lanyard, a key ring and the like.

Abstract: A technique is described for determining pixel dropout in a printhead that has a plurality of print elements arrayed along an axis. In the technique, a dataset of integrated intensity values, in the printing direction on a substrate, of a captured image is generated and used to determine if pixel dropout has or may have occurred.

Abstract: Embodiments of the invention provide a method of and apparatus for graphically marking a series of portable objects, such as a card, each portable object being graphically marked on a respective zone by a respective marking device, wherein the marking devices are configured to perform the same marking operation simultaneously on a plurality of portable objects.