Abstract: In a first scenario, nested darts provide pressure isolation between a space inside a liner assembly below an expansion cone and a well annulus. Increased pressure in this space can be used to push the expansion cone upward and assist the bottom-up expansion of a liner hanger provided at the top of the liner assembly. In a second scenario, an obstruction lands on a seat provided in a seat assembly. Pressure in a space located between the expansion cone and the seat assembly is increased such that an upward force acts on the expansion cone to expand the liner hanger. The second scenario may be utilized by itself. Alternatively, the second scenario may be utilized as a contingency method if the first scenario has failed.

Abstract: A liner hanger is used for deploying a liner into a wellbore. The liner hanger includes a tubular body having a first end and a second end. The first end can include a connection to a liner. The second end can include a sealed connection to an operational pipe. The sealed connection can be releasable. An expansion tool attached to a work string can be used for suspending the liner hanger into the wellbore. At least a portion of the expandable pipe is radially expanded using the expansion tool. The radial expansion of the expandable pipe can cause compression of at least one seal member against a base casing.

Abstract: An expandable connection is configured such that a metal-to-metal seal is created upon expansion, even under different expansion ratios. The creation of the metal-to-metal seal can rely on a spring-back effect after expansion. A high pressure rating of the metal-to-metal seal that is created can be achieved with an oversized box face thickness. The expandable connection can also be configured to achieve a high tensile efficiency.

Abstract: A safety joint having threads with a first handedness, for example right-handed threads, to connect the safety joint to an upper drill pipe portion and a lower drill pipe portion. The safety joint includes a releasable threaded connection having a second handedness inverse of the first handedness. The safety joint also includes a hydraulically actuated piston sleeve that locks rotation across the releasable threaded connection. Disconnecting the upper drill pipe portion from the lower drill pipe portion is achieved by moving the piston sleeve to a position wherein the piston sleeve does not transmit rotation across the releasable threaded connection, and rotating the upper drill pipe portion in the first handedness direction to unscrew the releasable threaded connection.

Abstract: An expansion system is assembled by coupling a piston assembly and a solid cone assembly to an adjustable cone assembly within an expandable tubular having inner sleeve disposed in a portion thereof. The expansion system is run into a wellbore. The piston assembly is activated to move the solid cone assembly downward through the inner sleeve so as to expand the inner sleeve and the portion of the expandable tubular having the inner sleeve. The adjustable cone assembly is shifted from a retracted position to an expansion position within the inner sleeve. The adjustable cone assembly is moved upward through expandable tubular while leaving the solid cone assembly and the inner sleeve coupled to expandable tubular. The solid cone assembly and the inner sleeve may be drilled or milled.

Abstract: An apparatus for expanding tubular members in a wellbore, such as casing, liners, sand screens, or other expandable tubular members, includes a first downhole tubular member, a second downhole tubular member that is radially expandable, and a sealed releasable connection coupling the first and second downhole tubular members. The sealed releasable connection is configured to decouple the first and second downhole tubular members by expansion of the second downhole tubular member. The sealed releasable connection had a metal-to-metal seal formed between the first and second downhole tubular members.

Abstract: An expandable tubular having a receptacle at its lower end is installed in a wellbore. An axial force is generated on a solid cone assembly to push the solid cone assembly. The solid cone assembly includes a cone body formed from a drillable material, the cone body having an expansion surface, a first expansion profile formed in a first portion of the expansion surface, and a second expansion profile formed in a second portion of the expansion surface. The second expansion profile includes one or more facets. The facets of the second expansion profile engage the receptacle, providing a rotational lock to the cone body. After expansion of the expandable tubular, the cone body may be drilled or milled.

Abstract: A centralizer comprises a plurality of bow springs, wherein each bow spring has a first and second end. A first collar is coupled to the first end of each of the plurality of bow springs and includes a longitudinal frangible region. A second collar is coupled to the second end of each of the plurality of bow springs and also includes a longitudinal frangible region.

Abstract: A threaded connection comprising a pin member formed on an end of a first tubular member. The pin member includes an inner seal pin portion, a threaded pin portion, and an outer seal pin portion. The inner seal pin portion has an inner diameter that is greater than an inner diameter of the outer seal pin portion. A box member is formed on an end of a second tubular member. The box member includes an inner seal box portion, a threaded box portion, and an outer seal box portion. The inner seal box portion has an outer diameter that is greater than an outer diameter of the outer seal box portion. The inner seal pin portion sealingly engages the inner seal box portion and the outer seal pin portion sealingly engages the outer seal box portion when the threaded pin portion is engaged with the threaded box portion.

Abstract: A method of expanding a tubular member by assembling an expansion system having an expansion cone and an expansion sleeve and coupling a tubular member to the expansion system so that the expansion sleeve is at least partially disposed within the tubular member. The expansion system and tubular member are then disposed in a wellbore and the expansion cone is translated relative to the expansion sleeve and tubular member so as to radially expand the tubular member into engagement with the wellbore and the expansion system is removed from the wellbore. The tubular member is expanded to an inside diameter equal to an expansion diameter of the expansion cone plus twice a thickness of the expansion sleeve.

Abstract: An expansion system including a mandrel slidably coupled to plurality of primary cone segments that are interleaved with a plurality of secondary cone segments. The expansion system has a the first position wherein the primary cone segments and secondary cone segments are in a retracted position, a second position wherein the primary cone segments are in an expanded position and the secondary cone segments are in a retracted position, and a third position wherein the primary cone segments and the secondary cone segments are in an expanded position. When the expansion assembly is disposed within a tubular member and in the second position, the primary cone segments expand the tubular member into a tri-lobe cross-sectional shape.

Abstract: A method of removing an unexpanded shoe comprises disposing a tool in a wellbore. The tool includes a latch assembly and a mill body. The latch assembly is engaged with a shoe assembly that is coupled to the wellbore by a tubular having an expanded portion and an unexpanded portion. The mill body is rotated relative to the latch assembly so as to mill the unexpanded portion of the tubular until the shoe assembly is uncoupled from the wellbore. The tool and the shoe assembly are then pulled through the expanded portion and out of the wellbore.

Abstract: A lubrication system for lubricating an interface between one or more expansion surfaces of an expansion device and one or more interior surfaces of a tubular member during a radial expansion of the tubular member using the expansion device.