Abstract: A device for treating powder for a device for producing a three-dimensional object by means of a generative manufacturing process, in particular by means of laser sintering, is provided, having a supply container (1) for the powder with a base (2) and a side wall (3), characterised in that a chamber, which has a wall (4) which is permeable to a fluid medium towards the container interior, is provided in the container (1), and in that a device (9) for supplying a fluid medium into the chamber is provided.

Abstract: A device for treating powder for a device for producing a three-dimensional object by means of a generative manufacturing process, in particular by means of laser sintering, is provided, having a supply container (1) for the powder with a base (2) and a side wall (3), characterised in that a chamber, which has a wall (4) which is permeable to a fluid medium towards the container interior, is provided in the container (1), and in that a device (9) for supplying a fluid medium into the chamber is provided.

Abstract: A device for treating powder for a device for producing a three-dimensional object by means of a generative manufacturing process, in particular by means of laser sintering, is provided, having a supply container (1) for the powder with a base (2) and a side wall (3), characterised in that a chamber, which has a wall (4) which is permeable to a fluid medium towards the container interior, is provided in the container (1), and in that a device (9) for supplying a fluid medium into the chamber is provided.

Abstract: There are provided a device and a method for layer-wise generative manufacturing of three-dimensional objects by selective solidification of a solidifiable building material in liquid or powder form. By a rotational movement of the building region (2), in which the objects are manufactured, with respect to a material application device (7) for applying layers of the building materials and a solidification arrangement (1) the material application device (7) and the solidification arrangement (1) can be used simultaneously at different places in the building region.

Abstract: A process is provided for producing a three-dimensional object having the steps forming the object (3) in a container (1, 200) arranged within a process chamber (100) on a carrier (4) which can be displaced in the container by sequential selective solidification of layers of a pulverulent material (11) which can be solidified by the action of electromagnetic or particle radiation at positions corresponding to the cross-section of the object in the particular layer, characterised by the step of controlled removal of non-solidified pulverulent material (11) after completing the object (3).

Abstract: A device and a method for generative manufacture of a three-dimensional object are provided in which a) manufacture of an object, in a construction area of the device, b) removal of the manufactured object from the construction area and c) repeating steps a) and b) are carried out, wherein steps a) to c) are carried out automatically.

Abstract: A process and a device for producing a three-dimensional object is provided, with which process or device the object is produced by layer-wise solidification of a pulverulent material by sintering of the material at the points corresponding to the cross-section of the object by means of the action of radiation energy. The process comprises the application of a layer of the pulverulent material onto a substrate or a previously sintered layer, pre-heating of the pulverulent material to a working temperature below the temperature at which the powder is sintered and sintering of the material at the points corresponding to the cross-section of the object in the layer, wherein a step of controlled heating of an applied powder layer and of determining the quantity of heat taken up by the powder per (FIG. 3) temperature interval for at least two temperature intervals is carried out.

Abstract: A device and a method for the layer-by-layer generative manufacturing of three-dimensional objects by selective hardening of a previously applied layer by means of laser radiation, wherein a laser (1) contains a switching device (8) for changing the modal composition of the laser radiation. By changing the modal composition of the radiation during the selective hardening of a layer, the focussing features (“focusability”) of the radiation is increased in areas (25), in which high structural accuracy is required. In the remaining areas to be illuminated, the required illumination time is reduced by increasing the intensity of the radiation.

Abstract: An apparatus for producing a three-dimensional part by successive layer-by-layer solidification of a solidifiable material, which is solidified at locations corresponding to the cross section of the part is described. The apparatus has a machine housing and a building space provided in the machine housing. An interchangeable container forms a delimiting frame for the material within the building space. The container has a work piece platform. The work piece platform is supported on a supporting device during operation of the apparatus. Preferably, the interchangeable container has a rear side wall with a recess extending vertically, and the supporting device engages the work piece platform through the recess.

Abstract: The invention refers to a method for calibrating the control of a radiation device producing electromagnetic radiation or particle radiation in a rapid prototyping system.

Abstract: The geometry of the cast part is provided as a digital pattern and an inverse pattern for the lost casting mold including any core is generated from the digital pattern. A layer of a particulate molding material is provided. The molding material is made of a first material and a second material. The first material is chemically inert when irradiated by electromagnetic radiation. The second material is curable by a chemical curing process that is initiated by electromagnetic radiation. The layer is scanned by irradiating electromagnetic radiation on places of the layer corresponding to the inverse pattern for the lost casting mold including any core. The irradiation is controlled to initiate the chemical curing process in the second material.

Abstract: An apparatus is described for producing a three-dimensional object from a powder material which includes powder particles and which is solidifiable by exposure to electromagnetic radiation. The apparatus includes a support having a substantially plane support surface for supporting said object, an applying device for applying a layer of the powder material to the support surface, a radiation device for selectively exposing the powder material to electromagnetic radiation at places corresponding to the object and a discharge electrode for generating an electric field for reducing charge differences on the powder particles.

Abstract: A method of producing an object by successive solidification of layers of a powder material is disclosed. The method provides a preformed base plate having a metal plate with a solidified layer of a powder material formed thereon. Then, successive layers of said powder material are applied and solidified on the solidified layer of the base plate to form the object. In further detail, the method for produces a three-dimensional by providing a support and a preformed base plate having an upper surface for supporting the object. The base plate is removably attached to the support. Means are provided for adjusting the elevation of said upper surface. A layer of the powder material is applied to the upper surface of the base plate. The powder material is solidified at points corresponding to a cross-section of the object by irradiation with electromagnetic or particle radiation. Then, the applying and solidifying steps are repeated for completing the object.

Abstract: An apparatus for producing a three-dimensional object by successive solidification of layers of a solidifiable material (7) at places corresponding to the respective cross-section of the object by means of radiation is provided whereby the apparatus comprises a support (4) for supporting the object (6) to be formed, a coating device (12) for applying layers of the solidifiable material (7) onto the support (4) or a previously solidified layer, a solidifying device (14) for solidifying the layers of the material (7) at places corresponding to the respective cross-section of the object and a heating apparatus (8) disposed above the support (4) in operational position for heating the solidifiable material (7), the heating apparatus (8) comprising at least one straight radiant heater (81) with a varying heating power along its length.

Abstract: In order to achieve a homogeneous density distribution in a layer to be solidified of a three-dimensional object produced by laser sintering a laser beam is passed across the surface of the layer to be solidified, whereby the travelling speed of the beam varies as a function of the length of lines of a line pattern.

Abstract: An apparatus for layerwise production of an object using laser sintering by solidifying a material which is solidifiable by electromagnetic radiation comprises a device (5) for producing an electromagnetic beam (6) and a focusing device (8) for focusing the beam (6) onto the material within a working plane (7), whereby the focusing device (8) comprises a lens (9) and a mount (10) holding the lens (9), a ring nozzle (12) arranged adjacent to the image-side surface (11) of the lens (9) facing the working plane (7), the ring nozzle having its outlet oriented relative to the image-side surface (11) so that a discharged stream strokes tangentially along the image-side surface (11) towards the center, the inlet of the ring nozzle being selectively connected with a source of pressurized gas.

Abstract: In a method for calibrating the deflection control of a laser beam a light-sensitive medium (5) is exposed to a laser beam (2) at predetermined positions for generating a test pattern (20), thereafter digitized partial pictures of pattern portions (21) of the test pattern (20) are produced and the digitized partial pictures are composed to a digitized overall picture of the test pattern (20). The correction data for the control (4) for deflecting the laser beam (2) are calculated on the basis of a comparison of actual positions of the laser beam (2) on the digitized overall picture with predetermined desired coordinates.

Abstract: When producing an object by subsequent solidification of material layers 1 at places corresponding to the object there is a problem of limited production speed because the scanning speed or laser power of the light beam scanning the material layer 1 cannot be increased at will, if the light beam 4 used for solidification is focused as required for exact resolution. According to the invention this problem is solved by providing a variable focusing device 8 in the light beam 4, whereby the focus of the light beam 4 can be varied during the solidification of the layer 1. Thus, a different focus, laser power and scanning speed can be used in different regions of the layer 1.

Abstract: In an apparatus for producing a three-dimensional object by laser sintering the object is produced by successive solidification of layers of a powder material at points corresponding to a cross-section of said object using radiation for solidifying said powder material. The apparatus includes a support having a substantially plane upper side for supporting the object, a material applying device for applying a layer of the material onto the upper side or onto another layer formed on the upper side, and a solidification device for solidifying a layer of the material by irradiation. The material applying device has a coating device and a drive for displacing the coating device in a direction parallel to the upper side of the support.

Abstract: An apparatus for producing an object using stereolithography includes a container, a bath of a liquid or powder material filling the container and having a free surface, the material being solidifiable under the action of electromagnetic radiation, a support for positioning the object relative to the free surface of the bath so as to form a layer of the material adjacent to the free surface, a device for solidifying the layer using electromagnetic radiation, a wiper device extending along a first direction across the free surface and drive means for moving the wiper device across the free surface along a second direction.