Patents Assigned to EOS GmbH Electro Optical Systems
  • Publication number: 20200032380
    Abstract: Disclosed is a method of heat-treating a titanium alloy part resulting from an additive manufacturing procedure, including arranging the titanium alloy part in an oven; heating to a first annealing temperature; maintaining the first annealing temperature for a first annealing duration; heating to a second annealing temperature, wherein the second annealing temperature exceeds the first annealing temperature; and subsequently cooling the titanium alloy part to room temperature. Further disclosed is a titanium alloy part that has been heat-treated using such a method.
    Type: Application
    Filed: January 17, 2018
    Publication date: January 30, 2020
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Atte Antikainen, Katri Kakko
  • Publication number: 20200023578
    Abstract: A method for providing control data for a generative layer construction device has a first step of accessing a data record which, at least for a partial region of an object cross section, specifies in which temporal sequence an energy beam bundle is to be moved in scanning lines over the places of this partial region to scan the buildup material. In a second step, the data record is changed such that in at least one of the layers for the respective partial region of an object cross-section, a check is carried out to determine whether the scan time required to scan the buildup material along a scanning line falls below a predefined minimum duration tmin and either a lower energy density of the energy beam bundle during scanning of the buildup material along this scanning line is specified and/or a wait time is specified before the energy beam bundle is moved along a further scanning line.
    Type: Application
    Filed: April 24, 2018
    Publication date: January 23, 2020
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Sebastian Edelhäuser, Ludger Hümmeler, Peter Hofbauer, Christopher Schmitt
  • Patent number: 10525689
    Abstract: The invention relates to a method for constructing a three-dimensional object (3) in layers from a pulverulent construction material by solidifying layers of the pulverulent construction material in a successive manner at each layer point which corresponds to a cross-section of the object, wherein the solidification process is carried out by introducing thermal energy. The method has the following step: solidifying all the layer points which correspond to a cross-section of the object. The introduced thermal energy quantity is adjusted at least in a sub-region of the layer dependent on the duration of the previous solidification step for the previous powder layer or dependent on the current solidification step duration, which is calculated in advance.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: January 7, 2020
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Frank Müller, Albert Fruth
  • Patent number: 10518325
    Abstract: The invention relates to a device (10) for generative production of at least one component area of a component (12), in particular of a component (12) of a flow machine. Therein, the device (10) can include at least one lowerable component platform (16) with at least one construction and joining zone (20) for receiving at least one powder layer of a component material, at least one heating device (24, 28) movable relative to the component platform (16) and at least one radiation source for generating at least one high-energy beam (22), by means of which the powder layer can be locally melted and/or sintered to a component layer in the area of the construction and joining zone (20), as well as at least one suction and/or gas supply device (36) disposed on the heating device (24, 28). However, the device (10) can also include at least one coater (14).
    Type: Grant
    Filed: June 6, 2014
    Date of Patent: December 31, 2019
    Assignees: MTU Aero Engines AG, EOS GmbH Electro Optical Systems
    Inventors: Andreas Jakimov, Georg Schlick, Herbert Hanrieder, Martin Leuterer
  • Publication number: 20190389137
    Abstract: Disclosed is a method for supervision of an additive manufacturing process for producing a manufacturing product by selectively solidifying build-up material in a process chamber. The build-up material is irradiated according to predefinable irradiation control data; and a process chamber supervisory data set is generated based on the irradiation control data, supervisory data being encoded process chamber point by process chamber point in said data set. Quality data concerning the manufacturing process are determined based on the process chamber supervisory data set. A description is further given of a supervisory device suitable therefor a control device for an apparatus for additive manufacturing of manufacturing products, and an apparatus for additive manufacturing of manufacturing products comprising such a control device.
    Type: Application
    Filed: April 12, 2018
    Publication date: December 26, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Markus Frohnmaier, Marcus Schmidt, Harald Krauss, Michael Sirch
  • Patent number: 10444068
    Abstract: A calibration device (30) for an apparatus (1) for layerwise production of a three-dimensional object (2) by layerwise solidification of building material (10) at the locations corresponding to the cross section of the object to be produced in the respective layer by means of at least two energy beams (14a, 14b) includes a housing (31) and a sensor (32) which is arranged in the housing. The sensor serves to receive the at least two energy beams and to output an output signal as a function of the intensity of the energy beams. The housing has at least two through-openings (34a, 34b) for transmitting the at least two energy beams, which are arranged so that their central axes intersect on a surface of the sensor.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: October 15, 2019
    Assignee: EOS GMBH ELECTRO OPTICAL SYSTEMS
    Inventor: Jochen Philippi
  • Publication number: 20190299291
    Abstract: A method for producing a three-dimensional object (2) by applying layers of a pulverulent construction material (11) and by selectively solidifying said material by the action of energy comprises the steps: a layer of the pulverulent construction material (11) is applied to a support (6) or to a layer of the construction material that has been previously applied and at least selectively solidified; an energy beam (14) from an energy source (13) sweeps over points on the applied layer corresponding to a cross-section of the object (2) to be produced in order to selectively solidify the pulverulent construction material (11); and a gas flow (18) is guided in a main flow direction (RG) over the applied layer during the sweep of the energy beam (14). The main flow direction (RG) of the gas flow (G) and the sweep direction (RL) of the energy beam (14) are adapted to one another at least in one region of the cross-section to be solidified.
    Type: Application
    Filed: May 28, 2019
    Publication date: October 3, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Robert Achim Domrose, Michael Hutzel, Alexander Schilling, Andre Danzig, Jorg Hamann, Thomas Hess, Marc Dimter
  • Patent number: 10414095
    Abstract: An exposure control device serves for equipping and/or retrofitting a generative layer-wise building device. The exposure control device has a first data output interface, at which control commands can be output to the exposure device. The control commands specify one of a plurality of exposure types defined by a predetermined combination of a radiation energy density to be emitted by the exposure device and a scanning pattern with which the radiation is being directed to a region of a layer of the building material. The exposure control device also includes a second data output interface at which an exposure type can be output in real time in relation to a timing of the output of a control command specifying this exposure type.
    Type: Grant
    Filed: June 20, 2017
    Date of Patent: September 17, 2019
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Markus Frohnmaier, Michael Göth, Robert Achim Domröse, Stefan Fröbe, Joachim Wichner, Harald Häger
  • Patent number: 10416623
    Abstract: After the manufacturing of an object by layer-wise solidification from a powder, this object is displaced into a container together with the powder surrounding the object, and is closed by a plate, which is positioned below the object during the manufacturing of the object.
    Type: Grant
    Filed: September 18, 2013
    Date of Patent: September 17, 2019
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Martin Heugel, Georg Fey, Andreas Baumann, Hans Klingel
  • Publication number: 20190248078
    Abstract: Disclosed is a method of determining a quality indicator of an object that has been manufactured by layer-wise additive manufacturing . The method includes providing a first dataset that is assigned to a process monitoring device, detecting a relative frequency of occurrence of a process irregularity in a layer and of assigning a grade indicator value to the solidified object cross-section in a layer according to the detected relative frequency, generating a second dataset, in which a grade indicator value is assigned to the object cross-section in each of said several layers following upon one another, and determining a quality indicator by using the second dataset (or several further datasets).
    Type: Application
    Filed: July 7, 2017
    Publication date: August 15, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Robert Achim DOMRÖSE, Pilvi YLANDER, Katri KAKKO, Kevin MINET, Tatu SYVÄNEN, Dominik WOLF
  • Publication number: 20190210103
    Abstract: Powder mixture for use in the manufacture of a three-dimensional object using an additive manufacturing method, wherein the powder mixture includes a first material and a second material, wherein the first material comprises a steel in powder form, wherein the second material comprises a reinforcement material different from the first material, and wherein the powder mixture is adapted to form a composite object when solidified an electromagnetic and/or particle radiation in the additive manufacturing method.
    Type: Application
    Filed: May 26, 2017
    Publication date: July 11, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Hannu Heikkinen, Antti Mutanen, Antti Pörhönen, Maija Nyström, Tatu Syvänen, Olli Nyrhilä
  • Patent number: 10343216
    Abstract: A method for producing a three-dimensional object (2) by applying layers of a pulverulent construction material (11) and by selectively solidifying said material by the action of energy comprises the steps: a layer of the pulverulent construction material (11) is applied to a support (6) or to a layer of the construction material that has been previously applied and at least selectively solidified; an energy beam (14) from an energy source (13) sweeps over points on the applied layer corresponding to a cross-section of the object (2) to be produced in order to selectively solidify the pulverulent construction material (11); and a gas flow (18) is guided in a main flow direction (RG) over the applied layer during the sweep of the energy beam (14). The main flow direction (RG) of the gas flow (G) and the sweep direction (RL) of the energy beam (14) are adapted to one another at least in one region of the cross-section to be solidified.
    Type: Grant
    Filed: March 28, 2014
    Date of Patent: July 9, 2019
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Robert Achim Domrose, Michael Hutzel, Alexander Schilling, Andre Danzig, Jorg Hamann, Thomas Hess, Marc Dimter
  • Patent number: 10336008
    Abstract: A method for automatically calibrating a device for generatively producing a three-dimensional object (8) comprises the following steps: irradiating an applied layer of a material (3) or a target by means of a first scanner (14) in order to produce a first test pattern (33) in the material (3) or the target; irradiating the applied layer of the material (3) or the target by means of a second scanner (15) in order to produce a second test pattern (34) in the material (3) or the target; detecting the first and second test patterns (33, 34) by means of a camera (24) and assigning the first and second test patterns (33, 34) to the first and second scanners (14, 15), respectively; comparing the first and/or the second test pattern (33, 34) with a reference pattern and/or comparing the first and second test patterns (33, 34) with one another; determining a first deviation of the first test pattern (33) from the reference pattern and/or a second deviation of the second test pattern (34) from the reference pattern an
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: July 2, 2019
    Assignee: EOS GMBH ELECTRO OPTICAL SYSTEMS
    Inventors: Hans Perret, Jochen Philippi
  • Publication number: 20190143601
    Abstract: The invention relates to a device for producing three-dimensional components of a powdery powder material by layered application of the powder material and partial solidification of the powder material of a layer by selectively irradiating points of the layer corresponding to a cross section of the component to be produced by means of at least one energy beam, comprising a construction container for accommodating the powder material, comprising a coating device for the layered application of the powder material, comprising an overflow container for accommodating an unused material residue of a production process, comprising an intermediate container for accommodating the unused material residue of an application process and furthermore for delivery to the overflow container. The invention also relates to a production method with the above device.
    Type: Application
    Filed: November 8, 2018
    Publication date: May 16, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Frank Jung, Alexander Prillwitz, Stephan Tenbrink, Stefan Paternoster, Stefan Gruenberger, Frank Mueller, Florian Otzmann, Lena Doehl
  • Publication number: 20190126558
    Abstract: A method of generating control data for a manufacture of a three-dimensional object comprises the following steps: identifying surface data in a computer-based model of said object that correspond to a surface of the object, which is destined to get into contact with the fluid, determining the flow path adjacent a portion of said surface in said computer-based model, modifying said computer-based model such that support structure data are added to the model, said data specifying a support structure designed to be in contact with said portion of said at least one surface during the manufacture of said object, wherein said support structure data are added to the model such that at least one contact region between the support structure and said portion will essentially extend in parallel to the flow path adjacent said portion, preferably deriving control data for the manufacture of the object from the modified model.
    Type: Application
    Filed: November 2, 2017
    Publication date: May 2, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Christian Waizenegger, Peter Hein, Karl Wygant, Werner Bosen
  • Publication number: 20190126552
    Abstract: A metering device serves as an equipping or retrofitting kit for a device for producing a three-dimensional object by means of solidifying, layer by layer, a building material in powder form at those positions that correspond to the cross-section of the object to be produced in the respective layer. The metering device has a metering element, which metering element is rotatable about an axis, preferably an axis of its own, particularly preferably about an, in particular its own, longitudinal axis and which is suitable for dispensing the building material in powder form in a metered manner. The metering element is designed to dispense locally different amounts of powder along the direction of the axis.
    Type: Application
    Filed: October 25, 2018
    Publication date: May 2, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Karl Merz, Andreas Baumann, Ulrich Schmid
  • Patent number: 10259041
    Abstract: Method of manufacturing a three-dimensional object of a building material by an additive layer-wise building method, wherein based on material parameters of the building material and predetermined characteristics of the object to be manufactured, an internal structure of the object having a grid structure calculated, and the three-dimensional object is manufactured with this internal structure by the additive layer-wise building method, so that it comprises the predetermined characteristics.
    Type: Grant
    Filed: September 5, 2011
    Date of Patent: April 16, 2019
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Monika Gessler, Michael Jan Galba, Johann Oberhofer
  • Publication number: 20190105711
    Abstract: A method is disclosed and includes: for providing a control command set for producing a processing tool by means of an additive layer wise building device, which method comprises at least the following steps: providing computer-based model data (MD) representing at least one sub-surface of an object, which sub-surface is to be processed using a processing tool, generating a computer-based model of the processing tool having an interaction surface interacting with the at least one sub-surface within the scope of a processing process in such a way that the interaction surface in the geometric sense is analogous to the at least one sub-surface of the object to be processed, generating a control command set for an additive layer-wise building device, by means of which control command set the production of the processing tool is implemented on the basis of the computer-based model of the processing tool comprising the interaction surface.
    Type: Application
    Filed: March 28, 2017
    Publication date: April 11, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventor: Peter Hein
  • Publication number: 20190091935
    Abstract: A method is disclosed and includes providing a first data set marking an object cross-section, determining whether the length of a connecting line undercuts a specified minimum dimension, generating a second data such that, in the event falling the minimum dimension is undercut, a position lying within an object cross-section on the connecting line is marked as a position not to be solidified or to which a reduced radiation to be supplied, and for a position lying outside of the object cross-section, positions of an object cross-section directly above or below that are adjacent to this position are marked as positions not to be solidified or to which a reduced radiation is to be supplied, and integrating the second data set into the control command set.
    Type: Application
    Filed: February 24, 2017
    Publication date: March 28, 2019
    Applicant: EOS GMBH ELECTRO OPTICAL SYSTEMS
    Inventors: Andrea Weichselbaumer, Michael Jan Galba
  • Publication number: 20190091921
    Abstract: A recoating unit for equipping and/or retrofitting a device for producing a three-dimensional object by means of selectively solidifying, layer by layer, of a building material in powder form. The recoating unit is configured, depending on its movement in the first direction or in its opposite direction, to receive building material in that chamber, that is the trailing chamber in the respective direction of movement and to spread the building material received in the respective trailing chamber to a uniform layer by means of the respective trailing recoating element.
    Type: Application
    Filed: November 10, 2016
    Publication date: March 28, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger