Abstract: A system for forming a woody biomass component and a binder component into a solid fuel element having a predetermined density. The system includes a first compression assembly for compressing an uncompressed mixture of the woody biomass component and the binder component to provide a first compressed mixture formed into a preliminary element having a preliminary density. The system also includes a second compression assembly for compressing the preliminary element to form the solid fuel element having the predetermined density, which is greater than the preliminary density.