Patents Assigned to Erwin Junker
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Patent number: 9108287Abstract: Crankshaft rod bearings are pre-ground and finish-ground in a first grinding station and the crankshaft main bearings are then pre-ground and finish-ground in a second grinding station. The crankshaft is first mounted centered between the two points of the rotary drive. The chuck has two support members which can be moved in the radial direction and which are then positioned against the main bearing in a self-equalizing manner. In the engaged position, the support members are locked tightly to the chuck by locking pins. A pivoting clamping member is then clamped with the operating end thereof against the main bearing.Type: GrantFiled: October 21, 2010Date of Patent: August 18, 2015Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Georg Himmelsbach
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Patent number: 8944891Abstract: In a machine for centerless cylindrical grinding, the workpiece is located in a grinding gap, which is formed by the regulating wheel, the grinding wheel and the support blade. The regulating wheel rotates about its axis of rotation with the direction of rotation, and thereby drives the workpiece to rotate in the direction of rotation. The grinding wheel is driven to rotate about its axis of rotation with the direction of rotation. The workpiece passes in the direction of its longitudinal axis through a number of sets of regulating wheels and grinding wheels, which are each themselves arranged coaxially one behind the other. The regulating wheels and grinding wheels have axial interspaces on their axes; the regulating wheels thereby engage in the interspaces between the grinding wheels, and vice versa, so as to form lateral regions of overlap between the wheels.Type: GrantFiled: March 7, 2011Date of Patent: February 3, 2015Assignee: Erwin Junker Grinding Technology A.S.Inventor: Erwin Junker
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Publication number: 20140302751Abstract: The housing of a grinding spindle unit is pivotably mounted by way of a pivot axle on the receiving part of a grinding machine, e.g., on a grinding headstock. The grinding spindle unit bears a grinding wheel which is driven in rotation. The actuation of an adjusting unit extends a pressure pin, which pivots the housing of the grinding spindle unit about the pivot axle and thus slants the grinding wheel. The pivot axle is in this case formed as a film hinge through a zone of targeted elastic material deformation. A tensile spring device brings about constant contact between the pressure pin and the receiving part.Type: ApplicationFiled: March 16, 2012Publication date: October 9, 2014Applicant: ERWIN JUNKER MASCHINENFABRIK GMBHInventor: Erwin Junker
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Patent number: 8715036Abstract: The invention relates to a grinding center for the simultaneous grinding of multiple main bearings and rod bearings and/or central sections of crankshafts (22). Two rod bearing grinding spindles (14, 15), wherein the first can be displaced only in the Z direction and the second can be minimally displaced only in the X direction, are mounted on a common rod bearing crosslide (11). In the final phase of the grinding, a correction of dimension deviation between the two machined rod bearings is carried out via a separate control of the second rod bearing grinding spindle (15), as a dimension or roundness correction. The deviations are detected by measuring devices.Type: GrantFiled: May 20, 2008Date of Patent: May 6, 2014Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Publication number: 20140109364Abstract: A method for completely machining at least unprocessed centric journals (10) and crankpin journals (11), and the respective flat shoulders (9, 10) thereof surrounding the journals, of flanged or cast blanks of a crankshaft first includes turning the flat shoulders (9) associated with the journals (10). Then, the centric journals (10) are roughly ground without the flat shoulders (9) thereof and the crankpin journals (11) are roughly ground together with the flat shoulders (12) thereof. After the journals (10, 11) have been roughly ground, an allowance remains that is smaller than an allowance required for common finish grinding of journals and flat shoulders. The rough grinding is followed by the finish grinding of the centric journals (10) and the crankpin journals (11) from the smaller allowance (23) remaining due to the rough grinding to the final dimension.Type: ApplicationFiled: May 16, 2012Publication date: April 24, 2014Applicant: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Patent number: 8678881Abstract: A grinding center for the simultaneous grinding of a plurality of main and rod bearings and/or central and end-side sections of crankshafts includes first and second stations. Two main bearing grinding spindles, of which the first is movable only in the Z-direction and the second only insignificantly movable in the X-direction, are mounted on a common rod bearing-compound slide. In the final phase of grinding, a correction of variations in size between the two processed rod bearings occurs via a separated drive of the second rod bearing-grinding spindle in accordance with a size or roundness correction. The variations are detected by measuring devices. An inclined profiled grinding wheel is provided for the grinding of the end sections.Type: GrantFiled: July 22, 2008Date of Patent: March 25, 2014Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Patent number: 8641025Abstract: In a method for the hydrodynamic support and centering of a rotating workpiece during grinding and a steady rest usable for this purpose the bearing to be supported is impinged upon by a contact pressure which changes in accordance with rotational speed from a minimum pressure when the shaft is started from a standstill, to a maximum value during the processing rotational speed. The steady rest has an opening of a transversebore in a central bore receiving a supply line by which a lubricant can be supplied as hydraulic fluid to the bearing. The method is particularly suitable for the processing of camshafts and crankshafts.Type: GrantFiled: July 3, 2008Date of Patent: February 4, 2014Assignee: Erwin Junker Maschinenfabrik GmbHInventors: Georg Himmelsbach, Hubert Mueller
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Publication number: 20130210322Abstract: On a workpiece there are first longitudinal portions which are rotationally symmetrical with respect to the continuous longitudinal axis and are intended to be ground by way of centerless grinding. The workpiece also has a second longitudinal portion, which is not rotationally symmetrical with respect to the longitudinal axis and would lead to imbalance in the event of rotation. Therefore, a balancing weight having a radially extending recess is placed on the second longitudinal portion. The balancing weight contributes largely to uniform distribution of the rotating masses, thus reduces the imbalance to a very low residual imbalance and allows reliable and precise centerless grinding.Type: ApplicationFiled: August 30, 2011Publication date: August 15, 2013Applicant: ERWIN JUNKER GRINDING TECHNOLOGY A.S.Inventors: Erwin Junker, Hubert Mueller
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Patent number: 8506357Abstract: In the cylindrical grinding of the main and rod bearings of crankshafts, the rod bearings are ground prior to the main bearings. The advantage of this is that the deformations that unavoidably occur, mainly during grinding of the rod bearings due to the removal of ground material are taken into account and compensated for again during grinding of the main bearings. The rod bearings are ground through CNC-control in the pin-chasing grinding method, and the crankshaft is held in a rotating axis in the process, said axis defined by two bearing points in the longitudinal extension of the crankshaft main bearing which are only machined. Deviations in said actual rotating axis from the determining geometric longitudinal axis of the crankshaft are taken into account in the pin-chasing grinding method by the computer of the grinding machine.Type: GrantFiled: January 13, 2009Date of Patent: August 13, 2013Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Georg Himmelsbach
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Patent number: 8500518Abstract: In an indexable insert having wide sides, inclined narrow sides are to be ground, that is to say the grinding allowance 38 is to be removed. To this end, the indexable insert is set in rotation about a driven axis of rotation between a clamping insert and a thrust bolt. Serving for the grinding is a grinding wheel which rotates about rotation axis and which has a circumferential surface 18a contoured in a circular shape and having a largest diameter and is composed of a leading region and a trailing region. The grinding wheel is guided relative to the indexable insert along the geometrical defining line which is formed by the generating line of the finished narrow side in the feed direction. The leading region tapering forwards effects preliminary grinding of the narrow side by longitudinal grinding, whereas the trailing region effects finish grinding by linear contact with the narrow side. The grinding wheel is held with the clamping flanges on a grinding spindle.Type: GrantFiled: July 25, 2007Date of Patent: August 6, 2013Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Hubert Mueller
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Patent number: 8475229Abstract: Short and/or rod-shaped workpieces are completely machined by grinding two parallel end faces and the longitudinal sides of the workpiece with very short cycle times. The grinding machine includes two grinding spindles that are arranged in a tandem arrangement with parallel rotational axes on a shared grinding headstock and that are jointly moved in the X direction. In cooperation with a special holding and transport device for the workpieces, two workpieces are each ground, at least partly concurrently, the end faces of the one workpiece being ground in one machining position and the final non-circular grinding of the exterior contour of a second workpiece occurring in a second machining station, the end faces of the second workpiece having already been ground.Type: GrantFiled: May 8, 2008Date of Patent: July 2, 2013Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Georg Himmelsbach
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Patent number: 8419504Abstract: In prior art, an additional radial inward movement that is performed in accordance with a rotating cam disk is imparted on the grinding disk in order to relief-grind the cutting teeth and the chamfer of taps and the cutting teeth of thread formers. The invention relates to a cam disk which can be rotated about an axis and is provided with a control cam. The control cam forms a group of curves according to a large number of possible undercut contours on the grinding teeth of the tap or thread former, which are to be relief-ground. In order to obtain a specific undercut contour on a cutting tooth, a limited angle of rotation is selected from the control cam. The area is mechanically, optically, or electronically scanned by means of a scanning device. To this avail, the cam disk performs an oscillating rotary movement only above the selected section of the control cam.Type: GrantFiled: February 28, 2007Date of Patent: April 16, 2013Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Patent number: 8360819Abstract: Disclosed is a method for grinding a machine part that is used as a drive shaft, for example, rotates about the longitudinal axis thereof during the grinding process, and is provided with a journal at one axial end thereof and a recess at the opposite end thereof. The grinding process is carried out in one and the same grinding machine. In said grinding method, the machine part is brought into different clamped states by means of a chuck of a workpiece spindle head with releasable clamping jaws and a centering tip, a backrest, and/or a tailstock quill. Changing the clamped states has the advantage that the machine part remains in the same position in a single grinding machine, i.e. the clamped position, in all the different clamped states such that more accurate sizes, shapes, and positions can be obtained in an economical manner and all areas of the machine part which are to be ground are successively accessible to the grinding disks.Type: GrantFiled: February 27, 2008Date of Patent: January 29, 2013Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Publication number: 20110195635Abstract: Short and/or rod-shaped workpieces are completely machined by grinding two parallel end faces and the longitudinal sides of the workpiece with very short cycle times. The grinding machine includes two grinding spindles that are arranged in a tandem arrangement with parallel rotational axes on a shared grinding headstock and that are jointly moved in the X direction. In cooperation with a special holding and transport device for the workpieces, two workpieces are each ground, at least partly concurrently, the end faces of the one workpiece being ground in one machining position and the final non-circular grinding of the exterior contour of a second workpiece occurring in a second machining station, the end faces of the second workpiece having already been ground.Type: ApplicationFiled: May 8, 2008Publication date: August 11, 2011Applicant: Erwin Junker Maschinenfabrik GmbHInventor: Georg Himmelsbach
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Publication number: 20110003534Abstract: In the cylindrical grinding of the main and rod bearings of crankshafts, the rod bearings are ground prior to the main bearings. The advantage of this is that the deformations that unavoidably occur, mainly during grinding of the rod bearings due to the removal of ground material are taken into account and compensated for again during grinding of the main bearings. The rod bearings are ground through CNC-control in the pin-chasing grinding method, and the crankshaft is held in a rotating axis in the process, said axis defined by two bearing points in the longitudinal extension of the crankshaft main bearing which are only machined. Deviations in said actual rotating axis from the determining geometric longitudinal axis of the crankshaft are taken into account in the pin-chasing grinding method by the computer of the grinding machine.Type: ApplicationFiled: January 13, 2009Publication date: January 6, 2011Applicant: Erwin Junker Maschinenfabrik GmbHInventor: Georg Himmelsbach
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Publication number: 20100181712Abstract: In a method for the hydrodynamic support and centering of a rotating workpiece during grinding and a steady rest usable for this purpose the bearing to be supported is impinged upon by a contact pressure which changes in accordance with rotational speed from a minimum pressure when the shaft is started from a standstill, to a maximum value during the processing rotational speed. The steady rest has an opening of a transversebore in a central bore receiving a supply line by which a lubricant can be supplied as hydraulic fluid to the bearing. The method is particularly suitable for the processing of camshafts and crankshafts.Type: ApplicationFiled: July 3, 2008Publication date: July 22, 2010Applicant: Erwin Junker Maschinenfabrik GmbHInventors: Georg Himmelsbach, Hubert Mueller
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Patent number: 7708623Abstract: A grinding method and to a cylindrical grinding machine grinds metal rod that is pushed through a chuck of a workpiece spindle head. Two backrest seats are ground on and two backrests are then seated. The support of an end area enables a front cone to be ground. A grinding wheel comprised of two different individual wheels serves to grind the front cone and is advanced toward the round rod in the X-direction. The front cone is lodged in a hollow punch at a front end of a quill by displacement of the quill. The desired cylindrical grinding a final contour of the end area is done. Working the rod is done with a single chucking and the end area is cut off from the round rod by one of the individual wheels.Type: GrantFiled: February 13, 2008Date of Patent: May 4, 2010Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Publication number: 20100062690Abstract: In an indexable insert having wide sides, inclined narrow sides are to be ground, that is to say the grinding allowance 38 is to be removed. To this end, the indexable insert is set in rotation about a driven axis of rotation between a clamping insert and a thrust bolt. Serving for the grinding is a grinding wheel which rotates about rotation axis and which has a circumferential surface 18a contoured in a circular shape and having a largest diameter and is composed of a leading region and a trailing region. The grinding wheel is guided relative to the indexable insert along the geometrical defining line which is formed by the generating line of the finished narrow side in the feed direction. The leading region tapering forwards effects preliminary grinding of the narrow side by longitudinal grinding, whereas the trailing region effects finish grinding by linear contact with the narrow side. The grinding wheel is held with the clamping flanges on a grinding spindle.Type: ApplicationFiled: July 25, 2007Publication date: March 11, 2010Applicant: Erwin Junker Maschinenfabrik GmbHInventor: Hubert Mueller
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Publication number: 20100048104Abstract: Disclosed is a method for grinding a machine part that is used as a drive shaft, for example, rotates about the longitudinal axis thereof during the grinding process, and is provided with a journal at one axial end thereof and a recess at the opposite end thereof. The grinding process is carried out in one and the same grinding machine. In said grinding method, the machine part is brought into different clamped states by means of a chuck of a workpiece spindle head with releasable clamping jaws and a centering tip, a backrest, and/or a tailstock quill. Changing the clamped states has the advantage that the machine part remains in the same position in a single grinding machine, i.e. the clamped position, in all the different clamped states such that more accurate sizes, shapes, and positions can be obtained in an economical manner and all areas of the machine part which are to be ground are successively accessible to the grinding disks.Type: ApplicationFiled: February 27, 2008Publication date: February 25, 2010Applicant: Erwin Junker Mashinenfabrik GmbHInventor: Erwin Junker
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Patent number: 7621801Abstract: A grinding disk base body is fixable to the centering section of a grinding spindle rotor in a centering manner by the base body which includes an inner recess from which two fixed projections project inwardly. The base body also includes a mobile supporting element in the form of a cam disk that is supported on two bearing rods in a recess of the base body. The cam disk has an engagement opening for a torsional tool. When the cam disk is twisted, it can be supported or brought back against the centering section. The cam disk is retracted when the base body is displaced towards the centering section, and is supported against the centering section for the final centering. The fixed projections and the cam disk are preferably arranged in such a way that the action line of the cam disk is in the median line of the fixed projections.Type: GrantFiled: December 7, 2005Date of Patent: November 24, 2009Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Georg Himmelsbach