Patents Assigned to Evergreen Solar Inc.
  • Patent number: 7507291
    Abstract: Methods and apparatus for concurrent growth of multiple crystalline ribbons from a single crucible employ meniscus shapers to facilitate continuous growth of discrete and substantially flat crystalline ribbons having controlled width.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: March 24, 2009
    Assignee: Evergreen Solar, Inc.
    Inventor: Richard Lee Wallace, Jr.
  • Publication number: 20090061224
    Abstract: A method of making string for string ribbon crystal provides a substrate having an outer surface, and extrudes refractory material over the substrate. The refractory material substantially covers the outer surface of the substrate. The method then cures the refractory material.
    Type: Application
    Filed: August 29, 2008
    Publication date: March 5, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Christine Richardson, Lawrence Felton
  • Publication number: 20090061197
    Abstract: A ribbon crystal has a body and end string within the body. At least one end string has a generally concave cross-sectional shape and is formed from at least two individual strings.
    Type: Application
    Filed: October 16, 2008
    Publication date: March 5, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventor: Scott Reitsma
  • Publication number: 20090060823
    Abstract: A string for use in a string ribbon crystal has a base portion with a refractory material, and an externally exposed layer radially outward of the refractory material. The base portion has a coefficient of thermal expansion that is generally matched with the coefficient of thermal expansion for silicon. The externally exposed layer has a contact angle with silicon of between about 15 and 120 degrees.
    Type: Application
    Filed: August 29, 2008
    Publication date: March 5, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Christine Richardson, Weidong Huang, Richard Wallace, Daniel Doble, Scott Reitsma
  • Publication number: 20090061163
    Abstract: A ribbon crystal has a body with a width dimension, and string embedded within the body. The string has a generally elongated cross-sectional shape. This cross-section (of the string) has a generally longitudinal axis that diverges with the width dimension of the ribbon crystal body.
    Type: Application
    Filed: August 29, 2008
    Publication date: March 5, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventor: Scott Reitsma
  • Publication number: 20090025787
    Abstract: A method of processing a ribbon crystal provides a string ribbon crystal, and removes at least one edge of the string ribbon crystal.
    Type: Application
    Filed: July 25, 2008
    Publication date: January 29, 2009
    Applicant: EVERGREEN SOLAR, INC.
    Inventor: Andrew Gabor
  • Publication number: 20080308034
    Abstract: A ribbon crystal pulling furnace has an interior for enclosing at least a portion of one or more ribbon crystals, and an afterheater positioned within the interior. The afterheater has at least one wall with one or more openings that facilitate control of the temperature profile within the furnace.
    Type: Application
    Filed: June 13, 2008
    Publication date: December 18, 2008
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Weidong Huang, David Harvey, Scott Reitsma
  • Publication number: 20080308035
    Abstract: A ribbon crystal pulling furnace has a base insulation and a liner insulation removably connected to the base insulation. At least a portion of the liner insulation forms an interior for containing a crucible.
    Type: Application
    Filed: June 13, 2008
    Publication date: December 18, 2008
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Richard Wallace, David Harvey, Weidong Huang, Scott Reitsma, Christine Richardson
  • Publication number: 20080223433
    Abstract: A solar module includes a plurality of interconnected photovoltaic cells, an encapsulant layer encapsulating the photovoltaic cells, the encapsulant layer having a first side, a protective layer coupled to the first side of the encapsulant layer, and a stiffening layer coupled to the protective layer, the stiffening layer having an open support structure that provides stiffness to the solar module.
    Type: Application
    Filed: March 14, 2008
    Publication date: September 18, 2008
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Jack I. Hanoka, Joseph Woods
  • Patent number: 7407550
    Abstract: A method and apparatus for growing a crystalline or poly-crystalline body from a melt is described, wherein the melt is retained by capillary attachment to edge features of a mesa crucible. The boundary profile of the resulting melt surface results in an effect which induces a ribbon grown from the surface of the melt to grow as a flat body. Further, the size of the melt pool is substantially reduced by bringing these edges close to the ribbon, thereby reducing the materials cost and electric power cost associated with the process.
    Type: Grant
    Filed: October 17, 2003
    Date of Patent: August 5, 2008
    Assignee: Evergreen Solar, Inc.
    Inventor: Emanuel Michael Sachs
  • Publication number: 20080149170
    Abstract: A solar cell module adapted for direct intercoupling with another solar cell module. The solar cell module has a plurality of photovoltaic cells disposed within an integral enclosure, a plurality of bypass diodes coupled in shunt across a subset of the plurality of photovoltaic cells, and at least one electrical connector adapted for intercoupling with another solar cell module constituting the sole path for delivery of electrical power from all of the plurality of photovoltaic cells of the solar cell module. Stiffening members may be coupled to a backskin of the solar cell module for providing rigidity of the module with respect to deflection.
    Type: Application
    Filed: December 14, 2007
    Publication date: June 26, 2008
    Applicant: EVERGREEN SOLAR, INC.
    Inventor: Jack I. Hanoka
  • Publication number: 20080134964
    Abstract: A system for producing a crystal formed from a material with impurities has a crucible for containing the material. The crucible has, among other things, a crystal region for forming the crystal, an introduction region for receiving the material, and a removal region for removing a portion of the material. The crucible is configured to produce a generally one directional flow of the material (in liquid form) from the introduction region toward the removal region. This generally one directional flow causes the removal region to have a higher concentration of impurities than the introduction region.
    Type: Application
    Filed: April 27, 2007
    Publication date: June 12, 2008
    Applicant: Evergreen Solar, Inc.
    Inventors: David Harvey, Weidong Huang, Richard L. Wallace, Leo van Glabbeek, Emanuel M. Sachs
  • Publication number: 20080111206
    Abstract: A method of processing a substrate having first and second surfaces applies a first dopant in liquid form on the first surface of the substrate, and applies a second dopant in liquid form on the second surface of the substrate. The method then causes the first and second dopants to diffuse into the substrate.
    Type: Application
    Filed: November 2, 2007
    Publication date: May 15, 2008
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Jack I. Hanoka, Christopher E. Dube, Carolyn K. Schad
  • Publication number: 20080105193
    Abstract: A method and apparatus for growing a crystalline or poly-crystalline body from a melt is described, wherein the melt is retained by capillary attachment to edge features of a mesa crucible. The boundary profile of the resulting melt surface results in an effect which induces a ribbon grown from the surface of the melt to grow as a flat body. Further, the size of the melt pool is substantially reduced by bringing these edges close to the ribbon, thereby reducing the materials cost and electric power cost associated with the process.
    Type: Application
    Filed: November 26, 2007
    Publication date: May 8, 2008
    Applicant: Evergreen Solar, Inc.
    Inventor: Emanuel Sachs
  • Publication number: 20080102605
    Abstract: A furnace for growing a ribbon crystal has a channel for growing a ribbon crystal at a given rate in a given direction, and a separating mechanism for separating a portion from the growing ribbon crystal. At least a part of the separating mechanism moves at about the given rate and in about the given direction while separating the portion from the growing ribbon crystal.
    Type: Application
    Filed: October 26, 2007
    Publication date: May 1, 2008
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Leo van Glabbeek, Brian Atchley, Robert E. Janoch, Andrew P. Anselmo, Scott Reitsma
  • Publication number: 20080072951
    Abstract: Interconnected solar cells include a first solar cell and a second solar cell connected by a wire with a coefficient of thermal expansion matched to the first solar cell's coefficient of thermal expansion.
    Type: Application
    Filed: August 31, 2007
    Publication date: March 27, 2008
    Applicant: Evergreen Solar, Inc.
    Inventor: Andrew Gabor
  • Publication number: 20070254462
    Abstract: Semiconductor materials such as silicon particles are doped by mixing the semiconductor material with a solution having a dopan and a solvent. The solvent is removed from the wetted surface of the particles of the semiconductor material, thereby yielding particles that are substantially free from the solvent and are uniformly coated with the dopant.
    Type: Application
    Filed: April 20, 2007
    Publication date: November 1, 2007
    Applicant: Evergreen Solar, Inc.
    Inventors: Mary Cretella, Richard Wallace
  • Patent number: 7267721
    Abstract: Group IV nanocrystals, such as, for example, silicon nanocrysals and germanium nanocrystals, with chemically accessible surfaces are produced in solution reactions. Group IV halides can be reduced in organic solvents such as 1,2-dimethoxyethane (glyme), with soluable reducing agents to give halide-terminated group IV nanocrystals, which can then be easily functionalized with alkyl lithium, Grignard or other reagents to synthesize group IV nanocrystals having air and moisture stable surfaces. Synthesis can occur at ambient temperature and pressure.
    Type: Grant
    Filed: July 28, 2004
    Date of Patent: September 11, 2007
    Assignee: Evergreen Solar, Inc.
    Inventors: Susan M. Kauzlarich, Richard K. Baldwin
  • Patent number: 7232484
    Abstract: Semiconductor materials such as silicon particles are doped by mixing the semiconductor material with a solution having a dopan and a solvent. The solvent is removed from the wetted surface of the particles of the semiconductor material, thereby yielding particles that are substantially free from the solvent and are uniformly coated with the dopant.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: June 19, 2007
    Assignee: Evergreen Solar Inc.
    Inventors: Mary C. Cretella, Richard L. Wallace, Jr.
  • Patent number: 7214599
    Abstract: Silicon nanocrystals with chemically accessible surfaces are produced in solution in high yield. Silicon tetrahalide such as silicon tetrachloride (SiCl4) can be reduced in organic solvents, such as 1,2-dimethoxyethane(glyme), with soluble reducing agents, such as sodium naphthalenide, to give halide-terminated (e.g., chloride-terminated) silicon nanocrystals, which can then be easily functionalized with alkyl lithium, Grignard or other reagents to give easily processed silicon nanocrystals with an air and moisture stable surface. The synthesis can be used to prepare alkyl-terminated nanocrystals at ambient temperature and pressure in high yield. The two-step process allows a wide range of surface functionality.
    Type: Grant
    Filed: July 23, 2004
    Date of Patent: May 8, 2007
    Assignee: Evergreen Solar Inc.
    Inventors: Susan M. Kauzlarich, Richard K. Baldwin