Abstract: The present application relates to components for use in an electrolysis cell and/or stack comprising features, geometry, and materials to overcome prior art limitations related to cell electrical isolation, fluid sealing, and high speed manufacturing. The electrolysis cell comprises a membrane, an anode, a cathode, an anode flow field, a cathode flow field, and a bipolar plate assembly comprising an embedded hydrogen seal and both conductive and non-conductive areas. The components are cut using two-dimensional patterns from substantially flat raw materials capable of being sourced in roll form. These substantially two-dimensional components are processed to create a fully unitized, three-dimensional electrolysis cell with a hermetically sealed cathode chamber.

Abstract: The present invention relates to modular packages of individual electrolyzer stack units arranged to overcome prior art limitations related to power supply costs, as-manufactured stack unit performance variation, operating stack unit performance variation, and operational reliability. The electrolyzer stack module comprises an even number of individual stack units wired in series-parallel and arranged to minimize variation between branches of series-connected stack pairs.

Abstract: An electrolyzer stack is configured for high-speed manufacturing and assembly of a plurality of scalable electrolysis cells. Each cell comprises a plurality of water windows configured to maintain a pressure loss, temperature rise and/or oxygen outlet volume fraction below predetermined thresholds. Repeating components of the cells are configured based on a desired roll web width for production and a stack compression system is configured to enable a variable quantity and variable area of said repeating cells in a single stack. A high-speed manufacturing system is configured to produce scalable cells and assemble scalable stacks at rates in excess of 1,000 MW-class stacks per year.

Abstract: The present application relates to water electrolyzers, including water electrolyzers incorporating anion exchange membranes. The present applications also relates to materials incorporated into water electrolyzers and approaches for manufacturing water electrolyzers, as well as methods of using water electrolyzers.

Abstract: An electrolyzer stack is configured for high-speed manufacturing and assembly of a plurality of scalable electrolysis cells. Each cell comprises a plurality of water windows configured to maintain a pressure loss, temperature rise and/or oxygen outlet volume fraction below predetermined thresholds. Repeating components of the cells are configured based on a desired roll web width for production and a stack compression system is configured to enable a variable quantity and variable area of said repeating cells in a single stack. A high-speed manufacturing system is configured to produce scalable cells and assemble scalable stacks at rates in excess of 1,000 MW-class stacks per year.

Abstract: An electrolyzer stack is configured for high-speed manufacturing and assembly of a plurality of scalable electrolysis cells. Each cell comprises a plurality of water windows configured to maintain a pressure loss, temperature rise and/or oxygen outlet volume fraction below predetermined thresholds. Repeating components of the cells are configured based on a desired roll web width for production and a stack compression system is configured to enable a variable quantity and variable area of said repeating cells in a single stack. A high-speed manufacturing system is configured to produce scalable cells and assemble scalable stacks at rates in excess of 1,000 MW-class stacks per year.