Patents Assigned to Exatec, LLC.
  • Patent number: 8361607
    Abstract: An organic resin laminate comprising an organic resin substrate and a multilayer coating system thereon has UV-shielding property and high mar resistance. The multilayer coating system includes an outermost layer (I) resulting from plasma polymerization of an organosilicon compound, a lower layer (II) of a silicone coating composition comprising composite oxide nanoparticle dispersion, silicone resin, curing catalyst, and solvent, and optionally a bottom layer (III) of acrylic resin.
    Type: Grant
    Filed: April 14, 2011
    Date of Patent: January 29, 2013
    Assignee: Exatec LLC
    Inventors: Koichi Higuchi, Mary Gilliam, Masaaki Yamaya
  • Patent number: 8361601
    Abstract: An economical method of manufacturing a plastic glazing panel having a decorative marking and/or opaque border printed from a UV curable ink is presented. This economical method includes the steps of forming a plastic panel; printing an opaque pattern from an ink, the pattern having an A-side and a B-side with the B-side being in contact with the plastic panel; curing the ink in the shape of the printed pattern using UV radiation directed at the ink from both the A-side and B-side; applying a weatherable layer on the A side of the pattern and on the plastic panel; curing the weatherable layer; and depositing an abrasion resistant layer onto the weatherable layer.
    Type: Grant
    Filed: May 1, 2008
    Date of Patent: January 29, 2013
    Assignee: Exatec LLC
    Inventors: Christophe Lefaux, Nandakumar Menon, Korey Stellmach, Sunitha K. Grandhee, Keith D. Weiss, Ken Foster
  • Publication number: 20120263933
    Abstract: An organic resin laminate comprising an organic resin substrate and a multilayer coating system thereon has UV-shielding property and high mar resistance. The multilayer coating system includes an outermost layer (I) resulting from plasma polymerization of an organosilicon compound, a lower layer (II) of a silicone coating composition comprising composite oxide nanoparticle dispersion, silicone resin, curing catalyst, and solvent, and optionally a bottom layer (III) of acrylic resin.
    Type: Application
    Filed: April 14, 2011
    Publication date: October 18, 2012
    Applicants: SHIN-ETSU CHEMICAL CO., LTD., EXATEC LLC
    Inventors: Koichi Higuchi, Mary Gilliam, Masaaki Yamaya
  • Publication number: 20120200626
    Abstract: An apparatus for printing an image onto a curved surface of a three dimensional article. The apparatus principally includes a support fixture, an ink jet print head having a plurality of nozzles, and an articulatable robotic arm. One of the support fixture and the print head is mounted to and carried by the robotic arm. The robotic arm is moveable so as to cause relative movement of the print head along a series of scanning paths that follow the surface contour of the curved surface of the article. A controller is coupled to the robotic arm and is configured to cause articulation of the robotic arm. The controller causes the robotic arm to continuously locate the print head relative to the curved surface and to cause the plurality of nozzles to eject printing medium at predetermined locations along the scanning paths so as to form the image.
    Type: Application
    Filed: February 21, 2012
    Publication date: August 9, 2012
    Applicant: EXATEC, LLC
    Inventor: Craig Orr
  • Patent number: 8236383
    Abstract: This invention relates to plastic glazing assemblies for vehicle tops, windows, headlamps, and taillights, as well as residential and commercial glazing, aircraft glazing, and sunglasses. More specifically, a method of manufacturing a plastic glazing assembly exhibiting a high level of weatherability and abrasion resistance is disclosed which integrates the in-mold application of a coating and the subsequent deposition of an abrasion resistant layer to a molded plastic part.
    Type: Grant
    Filed: April 28, 2008
    Date of Patent: August 7, 2012
    Assignee: Exatec LLC
    Inventors: Steven M. Gasworth, Chengtao Li, Sunitha Grandhee
  • Publication number: 20120196029
    Abstract: A method for forming a conductive trace on a panel can comprise: determining a height between a sensor and a surface of the panel, adjusting the height if the height does not equal a desired height by creating relative motion between the nozzle and the panel, creating relative motion between the nozzle and the panel in the y direction, and dispensing a conductive ink from the nozzle onto the surface of the panel from a piston dispenser at a rate controlled by a flow regulator to form the conductive trace. The sensor can be in operable communication with a controller and be located a distance of less than or equal to 5 mm from a point where a nozzle dispenses the conductive ink onto the panel. The conductive trace has a uniform width.
    Type: Application
    Filed: January 23, 2012
    Publication date: August 2, 2012
    Applicant: EXATEC, LLC
    Inventor: Mark Kevin Nelson
  • Patent number: 8216679
    Abstract: A glazing system and method for vehicle tops and windows is described therein. The system includes a panel having a top side and a bottom side, a first protective coating deposited on the top side and second protective coating deposited on the bottom side. The protective coatings provide protection from weathering and abrasion.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: July 10, 2012
    Assignee: Exatec LLC
    Inventors: Meng Chen, Steven M. Gasworth, Sunitha Grandhee, Johathan Ross Sargent
  • Patent number: 8203103
    Abstract: In an embodiment an apparatus for coating a substrate comprises: an array of plasma arcs; a first plurality of reagent manifolds located upstream of the array of plasma arcs and a second plurality of reagent manifolds located downstream of the array of plasma arcs, each manifold having at least one orifice through which a reagent is ejected into a plasma jet issuing from a respective plasma arc; and a controller which modulates the flow of reagent to each manifold according to the contours of the substrate and to the substrate position relative to the plasma arcs and the manifolds.
    Type: Grant
    Filed: March 15, 2011
    Date of Patent: June 19, 2012
    Assignee: Exatec LLC
    Inventor: Steven M. Gasworth
  • Publication number: 20120009355
    Abstract: A method and apparatus for stabilizing an incidental coating in a substrate coating apparatus is provided. The method includes defining interior surfaces of a coating zone in the substrate coating apparatus. The method may include preheating interior surfaces to a local preheat temperature that is approximately equal to a local coating temperature attained by the surfaces during coating of a substrate, at least partially defining the interior surfaces with a compliant fabric, or at least partially defining the interior surfaces with a compliant fabric and preheating the interior surfaces.
    Type: Application
    Filed: September 16, 2011
    Publication date: January 12, 2012
    Applicant: EXATEC, LLC
    Inventors: Steven M. Gasworth, Michael R. Haag, Scott Corneillie
  • Publication number: 20110268931
    Abstract: Disclosed is a transparent plastic automotive panel comprised of a plastic substrate, a non-black ink overlying a portion of the plastic substrate forming a printed substrate and a protective coating system overlying the ink.
    Type: Application
    Filed: May 2, 2008
    Publication date: November 3, 2011
    Applicant: EXATEC, LLC
    Inventors: Eric F.J.M. van der Meulen, Sunitha Grandhee, Christophe Lefaux, Keith D. Weiss
  • Patent number: 8049144
    Abstract: A system for coating a substrate includes a heater that heats the substrate. The heater includes a two-dimensional array of a plurality of heat sources which supply heat to the substrate when the substrate is in the presence of the array of heat sources. The heater further includes a controller that controls the operation of each heat source to heat a localized area of the surface of the substrate according to a predetermined temperature profile for the substrate.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: November 1, 2011
    Assignee: Exatec LLC
    Inventor: Steven M. Gasworth
  • Publication number: 20110262627
    Abstract: A method for printing a conductive trace on a plastic panel comprising: locating a nozzle proximate to a surface of a panel; moving the nozzle relative to the surface of the panel; sensing the surface of the panel relative to the height of the nozzle off of the panel; determining the speed at which the nozzle is being moved across the surface of the panel; adjusting at least one of the height of the nozzle relative to the surface of the panel and a flow rate of conductive ink out of the nozzle; and dispensing a conductive ink from the nozzle onto the surface of the panel to form the conductive trace. The conductive trace is formed with a predetermined width.
    Type: Application
    Filed: July 7, 2011
    Publication date: October 27, 2011
    Applicant: EXATEC, LLC
    Inventors: Robert Schwenke, Eric Van der Meulen, Billy Bui, Keith Weiss
  • Publication number: 20110165333
    Abstract: In an embodiment an apparatus for coating a substrate comprises: an array of plasma arcs; a first plurality of reagent manifolds located upstream of the array of plasma arcs and a second plurality of reagent manifolds located downstream of the array of plasma arcs, each manifold having at least one orifice through which a reagent is ejected into a plasma jet issuing from a respective plasma arc; and a controller which modulates the flow of reagent to each manifold according to the contours of the substrate and to the substrate position relative to the plasma arcs and the manifolds.
    Type: Application
    Filed: March 15, 2011
    Publication date: July 7, 2011
    Applicant: EXATEC LLC
    Inventor: Steven M. Gasworth
  • Patent number: 7811656
    Abstract: An automotive window panel including a substantially transparent substrate with a protective coating system disposed thereon, and an ink applied onto the protective coating system is disclosed. The formulation of the ink includes an adhesion promoter and is adaptable to adhere to the surface of the protective coating with the adhesion promoter.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: October 12, 2010
    Assignee: Exatec, LLC
    Inventors: Sunitha Grandhee, Keith D. Weiss, Judith Na
  • Publication number: 20100252545
    Abstract: A system for effectively defrosting a plastic window includes a transparent plastic panel, a heater grid having a plurality of grid lines that are integrally formed with the plastic panel, and equalizing means for equalizing the electrical current traveling through each of the grid lines.
    Type: Application
    Filed: June 18, 2010
    Publication date: October 7, 2010
    Applicant: EXATEC, LLC
    Inventors: Keith D. Weiss, Yana Shvartsman
  • Patent number: 7781705
    Abstract: A system for effectively defrosting a plastic window includes a transparent plastic panel, a heater grid having a plurality of grid lines that are integrally formed with the plastic panel, and equalizing means for equalizing the electrical current traveling through each of the grid lines.
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: August 24, 2010
    Assignee: Exatec, LLC
    Inventors: Keith D. Weiss, Yana Shvartsman
  • Patent number: 7732041
    Abstract: The present invention involves an automotive glazing panel having an ink that adheres to a plastic substrate and is compatible with a hard-coat system. The plastic substrate comprises an ink printed thereon and a hard-coat system applied on the ink. The ink has a synthetic resin which is a polycarbonate resin, a polyester resin or mixtures thereof. The hard-coat system includes a solvent having greater than 10 weight percent water and includes either a glycol ether, a ketone, an alcohol or an acetate. The ink is adaptable to adhere to the surface of the substrate and be compatible with the hard coat system.
    Type: Grant
    Filed: August 2, 2004
    Date of Patent: June 8, 2010
    Assignee: Exatec LLC
    Inventors: Sunitha Grandhee, Keith D. Weiss, Hua Ning
  • Patent number: 7681364
    Abstract: A plastic window assembly includes a substantially transparent plastic panel and an opaque plastic frame adhered to the perimeter of the panel, which bounds and defines an effective viewing area of the panel. A transition step of the frame extends upward from the surface of the panel to a raised surface of the frame. Provided on the surface in the effective viewing area of the panel is an image. In order to print the image such that the outer edges of the image extend to an interfacial area defined by the juncture of the transition step and the second surface of the panel, a MIT printing process and specialized membrane construction is used.
    Type: Grant
    Filed: February 24, 2006
    Date of Patent: March 23, 2010
    Assignee: Exatec, LLC
    Inventors: Bein T. Bui, Thomas V. Cutcher, Eric F. J. M. van der Meulen, Chengtao Li
  • Patent number: 7645492
    Abstract: A plasma coating system includes at least one coating station with a first side and a second side defining a pathway with at least one bend. The coating station also includes a first plasma arc that provides a plasma jet directed towards a substrate. The first plasma arc is positioned on either the first side or the second side of the bend.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: January 12, 2010
    Assignee: Exatec LLC
    Inventor: Steven M. Gasworth
  • Patent number: 7637554
    Abstract: A plastic window for use in a motor vehicle includes a plastic panel having portions defining an edge about a perimeter of the panel and a window flange integral to the plastic panel. The window flange is positioned adjacent to the edge and extends at least partially them along. The window flange includes an engagement feature configured to engage a corresponding engagement feature of a window frame. A window assembly Includes the plastic window and a window frame configured to be attached to a motor vehicle. The window frame has portions forming the corresponding engagement feature which receive the engagement feature of the window flange to secure the plastic window to the window frame. A method of installing a window on a motor vehicle is also disclosed.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: December 29, 2009
    Assignee: Exatec LLC
    Inventors: Sachiko Kurokawa, Derek English, Alex Scholten