Patents Assigned to Excel Precision
  • Patent number: 7375822
    Abstract: A position determining system (PDS)(100) or multiple parameters measurement system (MPMS)(300) particularly useful for translation and rotation measurement of objects having up to five degrees of freedom. A light source (122, 302) provides light beams (124, 304) into at least two channels. Each channel may include an interferometer (310), reflective target (110, 314), beam splitter (128, 312), detector (132, 316), and receiver (318). In concert, the detectors (132, 316) sense horizontal, vertical, and roll position and the receivers (318) sense longitudinal and yaw position change. Optionally, modulation can be imposed on the light beams (124, 304) and phase-sensitive synchronous demodulation used to enhance accuracy.
    Type: Grant
    Filed: August 3, 2006
    Date of Patent: May 20, 2008
    Assignee: Excel Precision Corporation
    Inventor: John C. Tsai
  • Patent number: 7224467
    Abstract: An apparatus for use in rotational measurement. A rotational assembly is provided that is rotationally movable about a rotational axis. At least two interferometers are provided that are each able to receive a respective light beam, separate it into both reference and measuring beams and direct their respective measuring beam to and receive it back from the rotational assembly. The said rotational assembly includes a plurality of cube corners mounted so that at least one is able to receive from and reflect back to one of the interferometers its measuring beam as the rotational assembly rotates. The interferometers combine their reference and measuring beams into respective detection beams, wherein at least one such detection beam includes an interference signal that is process able to determine any rotational measurement of the rotational assembly and any work piece target attached to it.
    Type: Grant
    Filed: August 20, 2004
    Date of Patent: May 29, 2007
    Assignee: Excel Precision Corporation
    Inventor: John C. Tsai
  • Patent number: 7196798
    Abstract: A method establishing a reference point for a machine tool with X-, Y-, and Z-stages. A YZ-plane is established by reflecting a light beam off an X-stage reflector such that the light beam is sensed at an interference detector. The X-stage is moved while repositioning the head and reflector and maintaining sensing. An optical alignment module (OAM) is mounted optically perpendicular to the beam, with a bending mirror centered at the Z-axis. The Z-axis is established by setting the bending mirror to deflect the beam to the Z-axis, reflecting it off of a Z-stage reflector so it is sensed, and moving the Z-stage while repositioning the OAM relative to the X- and Y-axes to maintain sensing. An XY-plane is established by bending mirror deflecting the beam to the Y-axis, reflecting it off of a Y-stage reflector so it is sensed, and moving the Y-stage while repositioning the Y-reflector relative to the X- and Z-axes to maintain sensing.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: March 27, 2007
    Assignee: Excel Precision Corporation
    Inventor: John C. Tsai
  • Publication number: 20060268281
    Abstract: A position determining system (PDS)(100) or multiple parameters measurement system (MPMS)(300) particularly useful for translation and rotation measurement of objects having up to five degrees of freedom. A light source (122, 302) provides light beams (124, 304) into at least two channels. Each channel may include an interferometer (310), reflective target (110, 314), beam splitter (128, 312), detector (132, 316), and receiver (318). In concert, the detectors (132, 316) sense horizontal, vertical, and roll position and the receivers (318) sense longitudinal and yaw position change. Optionally, modulation can be imposed on the light beams (124, 304) and phase-sensitive synchronous demodulation used to enhance accuracy.
    Type: Application
    Filed: August 3, 2006
    Publication date: November 30, 2006
    Applicant: EXCEL PRECISION CORPORATION
    Inventor: John Tsai
  • Patent number: 7110121
    Abstract: A position determining system (PDS)(100) or multiple parameters measurement system (MPMS)(300) particularly useful for translation and rotation measurement of objects having up to five degrees of freedom. A light source (122, 302) provides light beams (124, 304) into at least two channels. Each channel may include an interferometer (310), reflective target (110, 314), beam splitter (128, 312), detector (132, 316), and receiver (318). In concert, the detectors (132, 316) sense horizontal, vertical, and roll position and the receivers (318) sense longitudinal and yaw position change. Optionally, modulation can be imposed on the light beams (124, 304) and phase-sensitive synchronous demodulation used to enhance accuracy.
    Type: Grant
    Filed: November 10, 2001
    Date of Patent: September 19, 2006
    Assignee: Excel Precision, Inc.
    Inventor: John C. Tsai
  • Publication number: 20060174721
    Abstract: A measurement system including a machine tool stage having a first piece and a second piece that are movable with respect to one another. A digital scale is integrated in the first piece and a detector is integrated in the second piece at a position suitable to detect movement with respect to the digital scale. The detector creates a signal based upon relative movement between the digital scale and the detector. A display integrated in the second piece receives the signal from the detector and displays a reading of the relative movement thus measured.
    Type: Application
    Filed: March 29, 2006
    Publication date: August 10, 2006
    Applicant: Excel Precision Corporation
    Inventor: John Tsai
  • Patent number: 7025265
    Abstract: A data distribution system (10) including an information card (12) and a reader (14). The information card (12) includes visible indicia (20) on its front and stripe zones (34) and a ring zone (36) on its back. The zones (34, 36) are suitable for magnetically recording data, and optional characteristics for such data. The reader (14) may be a linear reader (14a), a rotary reader (14b), or a card-stationary reader (14c, 14d) and may optionally act automatically in response to reading one or more of the optional data characteristics. If the reader (14) is a rotary reader (14b) the information card (12) may particularly be loaded into a cartridge (16) which is loaded into the rotary reader (14b).
    Type: Grant
    Filed: September 13, 2004
    Date of Patent: April 11, 2006
    Assignee: Excel Precision Corp.
    Inventors: Erica Tsai, John C. Tsai
  • Publication number: 20050024649
    Abstract: A method establishing a reference point for a machine tool with X-, Y-, and Z-stages. A YZ-plane is established by reflecting a light beam off an X-stage reflector to sense at a detector. The X-stage is moved while repositioning the head and reflector and maintaining sensing. An optical alignment module (OAM) is mounted optically perpendicular to the beam, with a bending mirror centered at the Z-axis. The Z-axis is established bending mirror deflecting the beam to the Z-axis, reflecting it off of a Z-stage reflector so it is sensed, and moving the Z-stage while repositioning the OAM relative to the X- and Y-axes to maintain sensing. An XY-plane is established by bending mirror deflecting the beam to the Y-axis, reflecting it off of a Y-stage reflector so it is sensed, and moving the Y-stage while repositioning the Y-reflector relative to the X- and Z-axes to maintain sensing.
    Type: Application
    Filed: June 25, 2004
    Publication date: February 3, 2005
    Applicant: Excel Precision Corporation
    Inventor: John Tsai
  • Publication number: 20040123684
    Abstract: A measurement system including a stage having a first piece and a second piece that are movable with respect to one another. A digital scale is integrated in the first piece and a detector is integrated in the second piece at a position suitable to detect movement with respect to the digital scale. The detector creates a signal based upon relative movement between the digital scale and the detector. A display integrated in the second piece receives the signal from the detector and displays a reading of the relative movement thus measured.
    Type: Application
    Filed: December 17, 2003
    Publication date: July 1, 2004
    Applicant: Excel Precision Corporation
    Inventor: John C. Tsai
  • Patent number: 6603629
    Abstract: A servo track writing apparatus (10) for writing servo tracks (16) on a media disk (14) of a disk drive assembly (12) having a Positioning arm (22) with a through hole (28) therein. The writing apparatus (10) has a laser source (29) which directs a source beam (30) through a polarizing beam splitter (32) and a quarter-wave plate (34) to either pass through the through hole (28) and reflect off of the media disk (14) as a reflected beam (38), or to be reflected from regions of the positioning arm (22) proximate to the through hole (28) as a reflected beam (56). The writing apparatus (10) further has a remote tracking arm (42) with two photodiodes (40a, 40b) suitably mounted thereon to receive the reflected beams (38, 56). The tracking arm (42) is caused by a motive means (54) to precisely track the positioning arm (22) of the disk drive assembly (12).
    Type: Grant
    Filed: July 22, 1998
    Date of Patent: August 5, 2003
    Assignee: Excel Precision, Inc.
    Inventor: John C. Tsai
  • Patent number: 6522604
    Abstract: Apparatus (10) and method (100) for inscribing a clock pattern (14), detecting the clock pattern (14) optically, and using the clock pattern (14) to write a sevo pattern in an information storage unit (12), such as a computer hard drive. The clock pattern (14) is inscribed using a marking system (64), which may include a laser (66) or employ other, even non-optical, methods. The clock pattern (14) is inscribable into various locations on a disk platter (16) inside the storage unit (12), including many outside the media surface (26) conventionally used for such in data storage units. While the disk platter (16).is rotating, the clock pattern (14) is on detected using an detection subsystem (46), if desired through a transparent window (36) in a hermetically sealed housing (34) of the storage unit (12), for use in writing the servo pattern with less sector-inconsistency error and off-track error.
    Type: Grant
    Filed: May 15, 2001
    Date of Patent: February 18, 2003
    Assignee: Excel Precision Corporation
    Inventor: John C. Tsai
  • Patent number: 6317200
    Abstract: A measurement apparatus (10, 110) and methods to perform positional types of measurement with normalization respective to either or both of light beam (16, 116) intensity and measurement target (12, 112) reflectivity. A light source, such as a laser diode (14, 114), produces a light beam (16, 116) which is directed at the measurement target (12, 112). One or more beamsplitters (28, 120, 124) in the path of the light beam (16, 116) direct sample portions into one or more photodetectors (32, 36, 122, 128) to obtain either or both of illumination and reflectivity sample values. A portion of the light beam (16, 116) which is reflected by the measurement target (12, 112) is passed through and restricted by an aperture (26, 132) and then detected by a position sensitive detector (38, 134) to obtain a position value. The position value may then be normalized based on either or both of the illumination and reflectivity sample values.
    Type: Grant
    Filed: April 13, 2000
    Date of Patent: November 13, 2001
    Assignee: Excel Precision Corp.
    Inventors: Mao Wang, John C. Tsai
  • Patent number: 6316779
    Abstract: A position determining system (10) particularly useful for translation and rotation measurement. The position of a stage (12) is optically detected using light beams (124) and sensors (132) in a detection section (112). In a control section (114), electronic processing using amplifiers (152, 166), phase-sensitive synchronous demodulators (158, 168), and filters (160, 170) then produces position signals (162, 172) which a logic unit (174) processes into a results signal (180) which is communicated via a communications link (176) to an external system (22). The external system (22) may then display the measurement results for a human user or use them as feedback to control movement of the stage (12). Optionally, the external system (22) may send instruction signals (178) via the communications link (176) to the logic unit (174) to control the operation of the position determining system (10).
    Type: Grant
    Filed: November 5, 1999
    Date of Patent: November 13, 2001
    Assignee: Excel Precision Corp.
    Inventor: John C. Tsai
  • Patent number: 6266298
    Abstract: Apparatus (10) and method (100) for inscribing a clock pattern (14), detecting the clock pattern (14) optically, and using the clock pattern (14) to write a sevo pattern in an information storage unit (12), such as a computer hard drive. The clock pattern (14) is inscribed using a marking system (64), which may include a laser (66) or employ other, even non-optical, methods. The clock pattern (14) is inscribable into various locations on a disk platter (16) inside the storage unit (12), including many outside the media surface (26) conventionally used for such in data storage units. While the disk platter (16) is rotating, the clock pattern (14) is on detected using an detection subsystem (46), if desired through a transparent window (36) in a hermetically sealed housing (34) of the storage unit (12), for use in writing the servo pattern with less sector-inconsistency error and off-track error.
    Type: Grant
    Filed: May 22, 1998
    Date of Patent: July 24, 2001
    Assignee: Excel Precision Corporation
    Inventor: John C. Tsai
  • Patent number: 6052186
    Abstract: The present invention is a laser system (10, 100, 200) employing paired simple lasers (12, 16) or paired Zeeman type lasers (102, 112 or 202, 204). Systems of beambenders (20, 108, 210, 212, 214), half-wave plates (106, 116), and polarizing beamsplitters (22, 104, 114, 118, 216) pair the frequency component of one laser (12, 16, 102, 112, 202, 204) with that of another to produce one or more measurement beams (24, 150, 160, 228, 230) having orthogonally polarized frequency components. Systems of beamsplitters (26, 120, 124, 218, 220) and photodetectors (30, 122, 126, 206, 208) provide reference information about the frequency difference (196, 198) between the respective frequency components in the measurement beams (24, 150, 160, 228, 230). The frequency difference (196, 198) is tunable across a wide range, specifically including 4 MHz to 40 MHz when the lasers (12, 16, 102, 112, 202, 204) are conventional He--Ne types.
    Type: Grant
    Filed: November 5, 1998
    Date of Patent: April 18, 2000
    Assignee: Excel Precision, Inc.
    Inventor: John C. Tsai
  • Patent number: 5995526
    Abstract: The present invention is a laser (12) having a resonator (28) between an output coupling mirror (20) and a high-reflection mirror (26). A photoelastic plate (38) is incorporated in a photoelastic cell (24), or a photoelastic mirror (36) used in place of the high-reflection mirror (26). The photoelastic plate (38) is placed in the resonator (28) and introduces an artificial anisotropy to the laser (12). The photoelastic plate (38) has privileged directions (34), which are aligned with the axes of the artificial anisotropy. A magnetic field (32) is applied transversely to the resonator (28), in alignment with one of the privileged directions (34), to produce two orthogonal linearly polarized frequencies in an output beam (30) with the Zeeman effect.
    Type: Grant
    Filed: November 6, 1998
    Date of Patent: November 30, 1999
    Assignee: Excel Precision, Inc.
    Inventors: Guang-Yao Yan, John C. Tsai
  • Patent number: 5991112
    Abstract: A servotrack writing apparatus (10) for use on computer disk drive workpieces (12). A writer controller (58) puts the writing apparatus (10) in the role of master to direct the workpiece (12) as a slave to position its read-write head (36) and to write the servotracks. A tracking section (54) provides a modulated light beam (72) from which a reflected portion is detected by a bi-cell photo sensor (70) and processed in the writer controller (58) to determine the position of a thru-hole (40) or a detection region (42) in the actuator arm (24) of the workpiece (12). The writer controller (58) may use a lock-in amplifier (102, 104) for the processing the reflected portion of the light beam (72). A reference arm (44) is locked and moved in a synchronous relationship with the actuator arm (24).
    Type: Grant
    Filed: March 4, 1997
    Date of Patent: November 23, 1999
    Assignee: Excel Precision
    Inventors: Hubert Song, John C. Tsai, Mervyn L. Hopson, Kam-Fung Yan, Jean Chi
  • Patent number: 5920392
    Abstract: An environmental metrology device (10) containing sensor (12) elements which include a pressure sensor (20), a temperature sensor (22), and a humidity sensor (24) all located in close proximity within a housing (18). Control circuitry (16) is further provided to direct operation of the sensors (12) and to communicate with an interferometer controller (42) via a signal port (14) and a cable (92). Additional instances of the device (10) may be connected in a daisy-chain network configuration via additional signal ports (14) and cables (90). One or more instances of the device (10) permit highly localized characterization of atmospheric index of refraction in the measurement region (60) of a laser interferometer (30). The interferometer controller (42) is thereby able to compensate measurements performed by the laser interferometer (30) before they are passed onto manufacturing process controls (48).
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: July 6, 1999
    Assignee: Excel Precision, Inc.
    Inventors: John C. Tsai, Mervyn I. Hopson
  • Patent number: 5774295
    Abstract: A servotrack writing apparatus (10) having a reference section (30), a workpiece section (32), and a tracking section (34). With the reference section (30) a standard is established without a disk drive workpiece (12) mounted. A workpiece (12) is then mounted in the workpiece section (32) with a beamsplitter-reflector unit (52) attached to the actuator arm (20) bearing the read-write head (18) which is to be used for servotrack writing, and verification information is obtained for comparison with the standard. Based upon this comparison, correction of workpiece (12) mounting offset and eccentricity of beamsplitter-reflector unit (52) mounting may then be performed before servotracks are written, or compensation for such offset and eccentricity may be performed while servotracks are written.
    Type: Grant
    Filed: March 14, 1997
    Date of Patent: June 30, 1998
    Assignee: Excel Precision, Inc.
    Inventor: John C. Tsai
  • Patent number: 5394244
    Abstract: An improved laser refractometer (10) employing a interferometer optical component (12), an object mirror (14) and an etalon (16). The etalon (16) is moved in the path of a plurality of reference beams (22, 24) and a plurality of measurement beams (26, 28) such that the reference beams (22, 24) travel through a vacuum within the etalon while the measurement beams (26, 28) travel a like distance through the etalon (16) in ambient air. In varying the distance traveled by the laser beams (22, 24, 26, 28) within the etalon (16) any interference fringes detected by an interference fringe detection device (20) are attributable to differences in the optical paths of the measurement beams (26, 28) as compared to that of the reference beams (22, 24) which, in turn, is entirely attributable to the ambient index of refraction. In a first preferred embodiment of the improved refractometer (10) the angular distance between a pair of plates (30, 32) is varied by rotation of the etalon (16).
    Type: Grant
    Filed: October 6, 1992
    Date of Patent: February 28, 1995
    Assignee: Excel Precision Inc.
    Inventor: John C. Tsai