Patents Assigned to Excell Corporation
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Publication number: 20250388048Abstract: A wheel for a vehicle includes: two vertical walls provided on an outer peripheral face of the wheel at two positions spaced apart in a rotation axis direction, each of the vertical walls projecting outward in a radial direction and being continuous in a circumferential direction; and a plurality of resonators made of a synthetic resin, the resonators being attached to the wheel between the vertical walls at a plurality of positions evenly spaced in the circumferential direction. Each of the resonators has a rectangular outer shape, and has two opposite sides locked to the vertical walls. A clip for preventing the resonator from coming off is locked to the vertical walls to cover an outer diameter side of the resonator.Type: ApplicationFiled: June 18, 2025Publication date: December 25, 2025Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOGO SEISAKUSYO CORPORATION, TOYOTSU AUTOMOTIVE CREATION CORPORATION, Excell CorporationInventors: Tomoyuki ISHIKAWA, Teppei Ito, Kei Takakuwa, Akira Kinoshita, Kenji Okabe, Yuho Furumori, Yoshinori Oosawa
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Publication number: 20250391393Abstract: A resonator includes one tubular portion having a hairpin-bend shape on a substrate having a rectangular shape. First to third straight portions adjacent in the tubular portion are coupled to each other by ribs at positions in the directions of the central axes thereof. According to the configuration, it is possible to set the rigidity and the flexibility of the resonator in a well-balanced manner such as making it possible to moderately set the rigidity of the resonator to make the resonator more difficult to elastically deform than a resonator in which the first to third straight portions are not coupled to each other, and making it possible to moderately set the flexibility of the resonator to make the resonator easier to elastically deform than a resonator in which the whole regions of the first to third straight portions in the directions of the respective central axes thereof are coupled.Type: ApplicationFiled: April 21, 2025Publication date: December 25, 2025Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTSU AUTOMOTIVE CREATION CORPORATION, Excell CorporationInventors: Keisuke ITOH, Akira KINOSHITA, Yuho FURUMORI, Yoshinori OOSAWA
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Patent number: 12140199Abstract: A dust cover is configured to cover an outer side of a damper extending in a predetermined direction. The dust cover includes bellows portions and a flange portion. The bellows portions are inclined alternately toward a radially outer side and a radially inner side in an axial direction. The flange portion extends radially outward from a cylindrical portion of the dust cover. The flange portion protrudes radially outward from the cylindrical portion of the dust cover by a dimension larger than a height dimension in a radial direction between a radially inner end and a radially outer end of each of the bellows portions. A thickness of the flange portion is larger than a thickness of the radially outer end of each of the bellows portions.Type: GrantFiled: August 24, 2021Date of Patent: November 12, 2024Assignees: SUBARU CORPORATION, EXCELL CORPORATIONInventors: Hiroo Kawano, Shoji Shimizu
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Patent number: 10221757Abstract: Disclosed is an intake joint structure capable of blocking backflow of lubricating oil 18 at a connection position between an air inlet 12 of a turbocharger and a suction pipe 24. A backflow-preventive plate 25 is integrally molded to have a cylindrical portion 25a fitted over the air inlet 12 and a tapered portion 25b curved inward from an upstream end of the cylindrical portion 25a and converged downstream to provide an open end. A downstream end 24a of a suction pipe 24 is molded by soft material over a predetermined range using exchange blow molding. The cylindrical portion 25a of the backflow-preventive plate 25 is fitted over the air inlet 12 through a grommet 26 (first soft layer) and the downstream end 24a of the suction pipe 24 is fitted over the cylindrical portion 25a and is banded by a hose band 27.Type: GrantFiled: December 3, 2015Date of Patent: March 5, 2019Assignees: HINO MOTORS, LTD., EXCELL CORPORATIONInventors: Takahiro Onishi, Takashi Tamura
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Publication number: 20170362994Abstract: Disclosed is an intake joint structure capable of blocking backflow of lubricating oil 18 at a connection position between an air inlet 12 of a turbocharger and a suction pipe 24. A backflow-preventive plate 25 is integrally molded to have a cylindrical portion 25a fitted over the air inlet 12 and a tapered portion 25b curved inward from an upstream end of the cylindrical portion 25a and converged downstream to provide an open end. A downstream end 24a of a suction pipe 24 is molded by soft material over a predetermined range using exchange blow molding. The cylindrical portion 25a of the backflow-preventive plate 25 is fitted over the air inlet 12 through a grommet 26 (first soft layer) and the downstream end 24a of the suction pipe 24 is fitted over the cylindrical portion 25a and is banded by a hose band 27.Type: ApplicationFiled: December 3, 2015Publication date: December 21, 2017Applicants: HINO MOTORS, LTD., EXCELL CORPORATIONInventors: Takahiro ONISHI, Takashi TAMURA
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Patent number: 9822740Abstract: An air intake duct 8 is fixed to a rear of a cab 3 of a transport vehicle to extend vertically, air intakes 6a, 6b, 6c, 6d, 6e and 6f being opened on an upper portion of the air intake duct for suction of fresh air through the intakes as engine intake air. The air intake duct 8 is constituted by a blow-molded duct body 9 and an internal partition component 10 enclosed in the duct body in blow molding of the duct body 9 to partition an interior of the duct body 9 into a plurality of channels A, B, C, D, E and F reaching the air intakes.Type: GrantFiled: December 22, 2010Date of Patent: November 21, 2017Assignees: HINO MOTORS, LTD., EXCELL CORPORATIONInventors: Masahiro Kimura, Kuniharu Tobe, Katsunobu Nishida
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Patent number: 9358718Abstract: An improved structure for sealing a through-hole formed in a plastic hollow product when mounting a component such as a sensor on the product is provided. A cylindrical section is provided in a peripheral wall of the plastic hollow product as projecting radially outwardly from the peripheral wall and an inner circumferential surface of the cylindrical section defines the through-hole for communication between the interior and the exterior of the product. A sensor component is mounted with its sensor portion extending through the through-hole and an O-ring is disposed between the sensor portion and the inner circumferential surface of the cylindrical section which is backed by a component mounting member.Type: GrantFiled: January 22, 2008Date of Patent: June 7, 2016Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Takashi Tamura
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Publication number: 20120252343Abstract: An air intake duct 8 is fixed to a rear of a cab 3 of a transport vehicle to extend vertically, air intakes 6a, 6b, 6c, 6d, 6e and 6f being opened on an upper portion of the air intake duct for suction of fresh air through the intakes as engine intake air. The air intake duct 8 is constituted by a blow-molded duct body 9 and an internal partition component 10 enclosed in the duct body in blow molding of the duct body 9 to partition an interior of the duct body 9 into a plurality of channels A, B, C, D, E and F reaching the air intakes.Type: ApplicationFiled: December 22, 2010Publication date: October 4, 2012Applicants: EXCELL CORPORATION, HINO MOTORS LTD.Inventors: Masahiro Kimura, Kuniharu Tobe, Katsunobu Nishida
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Patent number: 7678324Abstract: A method for manufacturing a hollow plastic product. The method includes the steps of forming a reinforce member in a desired shape having a defined welding surface formed with a first hole by injection molding; forming a hollow main body by blow molding using said reinforce member as an insert, thereby having said reinforce member integrally formed with said hollow main body and having a portion of said hollow main body extended into said first hole in the shape of a mesa when blow-molded; thermally welding a top end surface of a connector pipe to said welding surface and also to a top surface of said mesa shaped portion; and forming a second hole in said top surface of said mesa shaped portion to be aligned with said second hole, thereby forming a fluidic communication passage between an interior of said hollow main body and an interior of said connector pipe.Type: GrantFiled: October 29, 2007Date of Patent: March 16, 2010Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20080211191Abstract: An improved structure for sealing a through-hole formed in a plastic hollow product when mounting a component such as a sensor on the product is provided. A cylindrical section is provided in a peripheral wall of the plastic hollow product as projecting radially outwardly from the peripheral wall and an inner circumferential surface of the cylindrical section defines the through-hole for communication between the interior and the exterior of the product. A sensor component is mounted with its sensor portion extending through the through-hole and an O-ring is disposed between the sensor portion and the inner circumferential surface of the cylindrical section which is backed by a component mounting member.Type: ApplicationFiled: January 22, 2008Publication date: September 4, 2008Applicant: Excell CorporationInventors: Tatsuya Nakagawa, Takashi Tamura
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Patent number: 7316427Abstract: A hollow plastic product including a hollow main body, a reinforce member and a connector pipe is provided. Such a hollow plastic product is, for example, used advantageously as a component of an air-intake system or fuel supply system of an automobile. In one example, the hollow main body is a duct, hose or tube extending over a length, and the reinforce member is ring-shaped so that it extends around a circumference of an outer surface of the hollow main body. The reinforce member is manufactured by injection molding and is used as an insert when blow-molding the hollow main body, so that the reinforce member is integrally formed with the main body. The reinforce member has a defined welding surface formed with a first hole, to which one end surface of a connector pipe is thermally welded. Then the hollow main body is formed with a second hole in alignment with the first hole, thereby defining a fluidic communication between the hollow main body and the connector pipe.Type: GrantFiled: September 13, 2004Date of Patent: January 8, 2008Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20050082825Abstract: A hollow plastic product including a hollow main body, a reinforce member and a connector pipe is provided. Such a hollow plastic product is, for example, used advantageously as a component of an air-intake system or fuel supply system of an automobile. In one example, the hollow main body is a duct, hose or tube extending over a length, and the reinforce member is ring-shaped so that it extends around a circumference of an outer surface of the hollow main body. The reinforce member is manufactured by injection molding and is used as an insert when blow-molding the hollow main body, so that the reinforce member is integrally formed with the main body. The reinforce member has a defined welding surface formed with a first hole, to which one end surface of a connector pipe is thermally welded. Then the hollow main body is formed with a second hole in alignment with the first hole, thereby defining a fluidic communication between the hollow main body and the connector pipe.Type: ApplicationFiled: September 13, 2004Publication date: April 21, 2005Applicant: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 6537484Abstract: A multi-layered plastic pipe particularly suitable for use as an intake manifold of an internal combustion engine is provided. The present pipe includes a hollow plastic core, at least one spacer member provided on the hollow plastic core and an outer layer integrally provided on the outer peripheral surface of the hollow plastic core excepting the spacer member. The spacer member is preferably formed from a plastic material, and the outer layer is also formed from a plastic material. There is also provided a method for manufacturing a multi-layered plastic pipe using a spacer member to prevent a hollow plastic core placed in a mold cavity from being deformed when a molted plastic material is supplied into the mold cavity under pressure.Type: GrantFiled: March 22, 2001Date of Patent: March 25, 2003Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Publication number: 20020062873Abstract: A spiral bellows structure having a longitudinal axis includes at least one peak portion extending spirally around and along the longitudinal axis and at least one valley portion extending in parallel with the peak portion to thereby define a flow passage. The spiral bellows structure has a reduced flow resistance because of its tendency to suppress turbulence and eddies while allowing to keep the original characteristics, such as flexibility, of a straight bellows structure substantially unchanged.Type: ApplicationFiled: October 3, 2001Publication date: May 30, 2002Applicant: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 6319454Abstract: A method and apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion, and when blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: GrantFiled: August 26, 1996Date of Patent: November 20, 2001Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 6251332Abstract: A method for manufacturing a multilayered plastic pipe particularly suitable for use as an intake manifold of an internal combustion engine is provided. The method includes the steps of forming a hollow plastic core, providing at least one spacer member on the hollow plastic core, supplying a molten plastic material into a mold cavity and applying a compression force to the material inside the cavity to form an outer layer integrally on the outer peripheral surface of the hollow plastic core. The spacer member prevents the hollow plastic core in the mold cavity from being deformed when a molten plastic material is supplied into the mold cavity under pressure.Type: GrantFiled: March 14, 1997Date of Patent: June 26, 2001Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 6119731Abstract: A method and apparatus for manufacturing a hollow plastic product is provided. In accordance with one aspect, into a mold half having a tubular groove portion and a projecting groove portion which projects outwardly from the tubular groove section is supplied a parison into the tubular groove portion and a clump of molding material into the projecting groove portion, and when blow molding is carried out by introducing a pressurized gas into the parison, the clump becomes integrated with the parison thereby providing a plastic product of unitary structure. In accordance with another aspect of the present invention, a parison extrusion nozzle is provided with at least two passages each of which is connected, preferably through a valve, to a corresponding dispensing unit for dispensing a desired molding material. A control unit is provided as connected to each of the dispensing units to control the supply of molding material so that there is obtained a parison having regions of different molding materials.Type: GrantFiled: September 2, 1998Date of Patent: September 19, 2000Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 5851456Abstract: A method and apparatus for manufacturing a multi-layer plastic product comprised of a hollow plastic core and an outer plastic layer formed on the core are provided. A mold has a plurality of segments and is provided with a plurality of supply ports arranged in a desired pattern. The mold is assembled with the hollow plastic core located in a mold cavity, and, then, a molten plastic material is supplied into the mold cavity through the plurality of supply ports. Then, the mold is set in its clamped condition to carry out shaping of the molten plastic material into the outer layer having a desired shape. Since the molten plastic material is supplied through a plurality of supply ports, the pressure inside the mold cavity during supply and shaping steps is maintained at a relatively low pressure level, preferably 200 kg/cm.sup.2, which is much lower than an ordinary pressure level used in injection molding.Type: GrantFiled: March 28, 1997Date of Patent: December 22, 1998Assignees: Fuji Jukogyo Kabushiki Kaisha, Excell CorporationInventors: Tatsuhiko Mukawa, Tatsuya Nakagawa, Yasuo Ezaki
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Patent number: 5723828Abstract: A hollow plastic product having a sound/noise attenuating function is provided. The product includes a duct (1) defining a flow passage and extending over a length along a longitudinal axis, a resonator (1b) having an internal chamber (1b') and a connector (1c) which establishes a fluidic communication between the flow passage of duct (1) and the internal chamber (1b') of resonator (1b). The resonator (1b) serves to absorb or attenuate sound/noise created by the fluid flowing through the flow passage. The product is manufactured from the same parison at the same time and thus has a unitary structure. An improved method for manufacturing such a hollow plastic product is also provided.Type: GrantFiled: August 23, 1995Date of Patent: March 3, 1998Assignee: Excell CorporationInventor: Tatsuya Nakagawa
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Patent number: 5699835Abstract: A multi-layered plastic pipe particularly suitable for use as an intake manifold of an internal combustion engine is provided. The present pipe includes a hollow plastic core, at least one spacer member provided on the hollow plastic core and an outer layer integrally provided on the outer peripheral surface of the hollow plastic core excepting the spacer member. The spacer member is preferably formed from a plastic material, and the outer layer is also formed from a plastic material. There is also provided a method for manufacturing a multi-layered plastic pipe using a spacer member to prevent a hollow plastic core placed in a mold cavity from being deformed when a molted plastic material is supplied into the mold cavity under pressure.Type: GrantFiled: November 15, 1996Date of Patent: December 23, 1997Assignee: Excell CorporationInventors: Tatsuya Nakagawa, Yasuo Ezaki