Patents Assigned to EXTRAKT PROCESS SOLUTIONS, LLC
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Publication number: 20250019279Abstract: Processes of consolidating tailings such as from metal and non-metal based ore processes are disclosed. The processes include mixing tailings with a high concentration of a highly water soluble salt or an aqueous solution thereof to destabilize and consolidate solids in the tailings and separating the consolidated solids from process water.Type: ApplicationFiled: September 27, 2024Publication date: January 16, 2025Applicant: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Paul C. PAINTER, Bruce G. MILLER, Aron LUPINSKY
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Patent number: 12129192Abstract: Processes of consolidating tailings such as from metal and non-metal based ore processes are disclosed. The processes include mixing tailings with a high concentration of a highly water soluble salt or an aqueous solution thereof to destabilize and consolidate solids in the tailings and separating the consolidated solids from process water.Type: GrantFiled: July 15, 2019Date of Patent: October 29, 2024Assignee: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Paul C. Painter, Bruce G. Miller, Aron Lupinsky
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Publication number: 20240198359Abstract: A process of flotation of partially or fully liberated metal-bearing or industrial minerals, hydrocarbon matter, oil or bitumen from an ore includes combining an indifferent salt to a flotation system to increase efficiency of the flotation process as well as the subsequent flotation concentrate and tailings solid-liquid separation.Type: ApplicationFiled: April 29, 2022Publication date: June 20, 2024Applicant: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Christian KUJAWA, William R. FLORMAN, Paul C. PAINTER
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Publication number: 20240084416Abstract: A process of leaching a metal or salt thereof from a feed source includes combining an indifferent salt to a leach system to increase efficiency of the leach process as well as the subsequent leach residue liquid-solids separation. The process can include combining the feed source with a leaching reagent and an indifferent salt in a leach medium to form a feed slurry and leaching a metal or metal salt from the feed slurry in to a pregnant leach liquor followed by recovering metal salts from the pregnant leach liquor and recycling residual leach solution to form additional feed slurry. Such processes are suitable for large scale operations with high solids loading in the liquid-solids separation operations.Type: ApplicationFiled: January 24, 2022Publication date: March 14, 2024Applicant: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Christian KUJAWA, William R FLORMAN
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Publication number: 20230241533Abstract: Processes of thickening slurries such as from metal and non-metal based ore processes are disclosed. The processes include treating a feed slurry in a thickener apparatus with an indifferent salt in sufficient quantity to increase efficiency of solids-liquid separation as compared to a feed slurry in the thickener apparatus without the added indifferent salt.Type: ApplicationFiled: June 3, 2021Publication date: August 3, 2023Applicant: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Paul C. PAINTER, Aron LUPINSKY, Christian KUJAWA
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Publication number: 20230143928Abstract: Processes of extracting mineral deposits in ore include treating a saline source, e.g., seawater, to reduce a concentration of one or more multivalent ions (e.g., Ca2+, Mg2+, SO42?) dissolved in the saline source by passing the seawater through one or more nanofilters to produce treated saline water while maintain a certain concentration of dissolved monovalent ions (e.g., (Na+, K+ and Cl?) in the treated saline water. The treated saline water can be used in an operation to extract minerals from ore such as in a flotation operation to extract minerals from ore, or to consolidate tailings generated from an extraction of minerals from ore, or both.Type: ApplicationFiled: April 9, 2021Publication date: May 11, 2023Applicant: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Paul C. PAINTER, Bruce G. MILLER, Aron LUPINSKY
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Patent number: 11027993Abstract: Processes of consolidating oil sands tailings which includes fines and process water are disclosed. The processes include mixing the oil sands tailings with a highly water soluble salt or an aqueous solution thereof to destabilize and consolidate solids in the tailings, e.g., to destabilize and consolidate fines in the tailings and separating the consolidated solids from the process water. A water soluble polymer and coarse particles, e.g., sand, can also be used in the treatment of oil sands tailings.Type: GrantFiled: December 6, 2016Date of Patent: June 8, 2021Assignee: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Paul C. Painter, Bruce G. Miller, Aron Lupinsky
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Patent number: 10913670Abstract: Processes of consolidating oil sands tailings which includes fines and process water are disclosed. The processes include mixing the oil sands tailings with a highly water soluble salt or an aqueous solution thereof to destabilize and consolidate solids in the tailings, e.g., to destabilize and consolidate fines in the tailings and separating the consolidated solids from the process water. A water soluble polymer flocculant and coarse particles, e.g., sand, can also be used in the treatment of oil sands tailings.Type: GrantFiled: November 5, 2018Date of Patent: February 9, 2021Assignee: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Paul C. Painter, Bruce G. Miller, Aron Lupinsky
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Patent number: 10138427Abstract: Separating hydrocarbon from compositions including hydrocarbon and solids such as oil sands, oil sands by products, asphalt compositions, etc. includes treating such compositions with a mixture including a water soluble salt, polymer flocculent and organic diluent. The hydrocarbon separated can be in high yields and with a low solid fines content.Type: GrantFiled: March 13, 2017Date of Patent: November 27, 2018Assignee: EXTRAKT PROCESS SOLUTIONS, LLCInventors: Aron Lupinsky, Bruce G. Miller, Paul C. Painter